{"title":"甲醇-乙酸乙酯-水分离共沸精馏工艺的设计与控制","authors":"Prakhar Srivastava, Prit Dadhania, Aayush Gupta, Nitin Kaistha","doi":"10.1007/s11705-025-2607-5","DOIUrl":null,"url":null,"abstract":"<div><p>This study proposes the synthesis, design, and control of a separation process for a concentrated ternary mixture of methanol, ethyl acetate, and water, which exhibits two minimum boiling azeotropes, to separate it into constituent nearly pure components. The proposed flowsheet leverages the presence of a liquid-liquid envelope by using a liquid-liquid extractor with recycled water as a solvent to strategically bring the initial feed point into the liquid-liquid split region, facilitating energyefficient separation. The design consists of a liquid-liquid extractor followed by a triple-column distillation sequence. Compared to the existing extractive heterogeneous azeotropic distillation process, the proposed process achieves savings of 36.9% in total annualized cost, 46.1% in reduced energy consumption, and CO<sub>2</sub> emission. Additionally, a regulatory plant-wide decentralized control structure has been developed through rigorous dynamic simulations, demonstrating its effectiveness in rejecting principal disturbances in throughput and feed composition.\n</p><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":571,"journal":{"name":"Frontiers of Chemical Science and Engineering","volume":"19 11","pages":""},"PeriodicalIF":4.5000,"publicationDate":"2025-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Azeotropic distillation process for methanol-ethyl acetate-water separation: design and control\",\"authors\":\"Prakhar Srivastava, Prit Dadhania, Aayush Gupta, Nitin Kaistha\",\"doi\":\"10.1007/s11705-025-2607-5\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>This study proposes the synthesis, design, and control of a separation process for a concentrated ternary mixture of methanol, ethyl acetate, and water, which exhibits two minimum boiling azeotropes, to separate it into constituent nearly pure components. The proposed flowsheet leverages the presence of a liquid-liquid envelope by using a liquid-liquid extractor with recycled water as a solvent to strategically bring the initial feed point into the liquid-liquid split region, facilitating energyefficient separation. The design consists of a liquid-liquid extractor followed by a triple-column distillation sequence. Compared to the existing extractive heterogeneous azeotropic distillation process, the proposed process achieves savings of 36.9% in total annualized cost, 46.1% in reduced energy consumption, and CO<sub>2</sub> emission. Additionally, a regulatory plant-wide decentralized control structure has been developed through rigorous dynamic simulations, demonstrating its effectiveness in rejecting principal disturbances in throughput and feed composition.\\n</p><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>\",\"PeriodicalId\":571,\"journal\":{\"name\":\"Frontiers of Chemical Science and Engineering\",\"volume\":\"19 11\",\"pages\":\"\"},\"PeriodicalIF\":4.5000,\"publicationDate\":\"2025-09-01\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Frontiers of Chemical Science and Engineering\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://link.springer.com/article/10.1007/s11705-025-2607-5\",\"RegionNum\":3,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"ENGINEERING, CHEMICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Frontiers of Chemical Science and Engineering","FirstCategoryId":"5","ListUrlMain":"https://link.springer.com/article/10.1007/s11705-025-2607-5","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
Azeotropic distillation process for methanol-ethyl acetate-water separation: design and control
This study proposes the synthesis, design, and control of a separation process for a concentrated ternary mixture of methanol, ethyl acetate, and water, which exhibits two minimum boiling azeotropes, to separate it into constituent nearly pure components. The proposed flowsheet leverages the presence of a liquid-liquid envelope by using a liquid-liquid extractor with recycled water as a solvent to strategically bring the initial feed point into the liquid-liquid split region, facilitating energyefficient separation. The design consists of a liquid-liquid extractor followed by a triple-column distillation sequence. Compared to the existing extractive heterogeneous azeotropic distillation process, the proposed process achieves savings of 36.9% in total annualized cost, 46.1% in reduced energy consumption, and CO2 emission. Additionally, a regulatory plant-wide decentralized control structure has been developed through rigorous dynamic simulations, demonstrating its effectiveness in rejecting principal disturbances in throughput and feed composition.
期刊介绍：
Frontiers of Chemical Science and Engineering presents the latest developments in chemical science and engineering, emphasizing emerging and multidisciplinary fields and international trends in research and development. The journal promotes communication and exchange between scientists all over the world. The contents include original reviews, research papers and short communications. Coverage includes catalysis and reaction engineering, clean energy, functional material, nanotechnology and nanoscience, biomaterials and biotechnology, particle technology and multiphase processing, separation science and technology, sustainable technologies and green processing.
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