Competing ion effects and electrolyte optimization for electrochemical lithium extraction from spent lithium iron phosphate battery cathodes

With rising demand for lithium-ion batteries, efficient recycling is crucial. While conventional methods face cost and environmental challenges, electrochemical recovery offers a sustainable and energy-efficient alternative. In this study, we investigate the electrochemical recovery of lithium-ions from spent lithium iron phosphate batteries using carbon-coated lithium iron phosphate electrodes, with a focus on the influence of pH adjustment and competing ion effects. Our results demonstrate that NaOH-adjusted electrolytes provide the highest lithium-ion recovery efficiency, with an average removal capacity of 18 mg_Li g_LFP⁻¹ over 50 cycles. However, prolonged cycling leads to capacity fading, particularly in the presence of competing cations such as Na⁺ and K⁺, which impact lithium selectivity and electrode stability. These findings underscore the importance of optimizing electrolyte conditions and electrode materials to enhance long-term performance. Future research should explore alternative pH control strategies and scalable process designs to facilitate industrial implementation. Advancing electrochemical lithium-ion recovery aligns with broader sustainability goals, offering a viable route toward circular battery recycling and reduced environmental impact.