Shanmugam Mannan Muthu, Taejeong An, Chaewon Jeong, Changheui Jang
{"title":"625合金在含杂质的高温CO2环境中的腐蚀及氧化结核形成机理","authors":"Shanmugam Mannan Muthu, Taejeong An, Chaewon Jeong, Changheui Jang","doi":"10.1016/j.corsci.2025.113307","DOIUrl":null,"url":null,"abstract":"<div><div>The effect of impurities on the corrosion behavior of Alloy 625 was investigated in CO<sub>2</sub> (0.1 MPa) with a mixture of O<sub>2</sub> and CO impurities at 600 °C for 500 h. A very thin and dense chromia scale was developed on the surface without any significant oxide layer failure. In addition, Nb-rich nodule oxides were developed on the surface after exposure to all the environmental conditions. The crack formation was seen on the nodule oxides due to the oxide growth stress. The XRD results showed the predominant Cr-rich oxides and other phases Ni<sub>3</sub>Mo and γ-Ni<sub>3</sub>Al on the corroded alloy surface. A specimen exposed to CO<sub>2</sub>+O<sub>2</sub> condition shows less oxidation due to the development of dense and compact Cr<sub>2</sub>O<sub>3</sub>. The carbon deposits were not observed at the oxide-metal interface. However, carbide formation was noticed in the subsurface below the nodule oxide for the specimen corroded in CO<sub>2</sub>+CO condition. This may be attributed to the diffusion of C from the CO impurity through the non-protective Nb-rich nodule oxide and grain boundaries. The mechanism of nodule oxide formation and the corrosion behavior of Alloy 625 were discussed focusing on the role of impurities.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"257 ","pages":"Article 113307"},"PeriodicalIF":7.4000,"publicationDate":"2025-09-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Corrosion and nodule oxide formation mechanism of Alloy 625 in high temperature CO2 environment with impurities\",\"authors\":\"Shanmugam Mannan Muthu, Taejeong An, Chaewon Jeong, Changheui Jang\",\"doi\":\"10.1016/j.corsci.2025.113307\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>The effect of impurities on the corrosion behavior of Alloy 625 was investigated in CO<sub>2</sub> (0.1 MPa) with a mixture of O<sub>2</sub> and CO impurities at 600 °C for 500 h. A very thin and dense chromia scale was developed on the surface without any significant oxide layer failure. In addition, Nb-rich nodule oxides were developed on the surface after exposure to all the environmental conditions. The crack formation was seen on the nodule oxides due to the oxide growth stress. The XRD results showed the predominant Cr-rich oxides and other phases Ni<sub>3</sub>Mo and γ-Ni<sub>3</sub>Al on the corroded alloy surface. A specimen exposed to CO<sub>2</sub>+O<sub>2</sub> condition shows less oxidation due to the development of dense and compact Cr<sub>2</sub>O<sub>3</sub>. The carbon deposits were not observed at the oxide-metal interface. However, carbide formation was noticed in the subsurface below the nodule oxide for the specimen corroded in CO<sub>2</sub>+CO condition. This may be attributed to the diffusion of C from the CO impurity through the non-protective Nb-rich nodule oxide and grain boundaries. The mechanism of nodule oxide formation and the corrosion behavior of Alloy 625 were discussed focusing on the role of impurities.</div></div>\",\"PeriodicalId\":290,\"journal\":{\"name\":\"Corrosion Science\",\"volume\":\"257 \",\"pages\":\"Article 113307\"},\"PeriodicalIF\":7.4000,\"publicationDate\":\"2025-09-06\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Corrosion Science\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0010938X25006353\",\"RegionNum\":1,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Corrosion Science","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0010938X25006353","RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
Corrosion and nodule oxide formation mechanism of Alloy 625 in high temperature CO2 environment with impurities
The effect of impurities on the corrosion behavior of Alloy 625 was investigated in CO2 (0.1 MPa) with a mixture of O2 and CO impurities at 600 °C for 500 h. A very thin and dense chromia scale was developed on the surface without any significant oxide layer failure. In addition, Nb-rich nodule oxides were developed on the surface after exposure to all the environmental conditions. The crack formation was seen on the nodule oxides due to the oxide growth stress. The XRD results showed the predominant Cr-rich oxides and other phases Ni3Mo and γ-Ni3Al on the corroded alloy surface. A specimen exposed to CO2+O2 condition shows less oxidation due to the development of dense and compact Cr2O3. The carbon deposits were not observed at the oxide-metal interface. However, carbide formation was noticed in the subsurface below the nodule oxide for the specimen corroded in CO2+CO condition. This may be attributed to the diffusion of C from the CO impurity through the non-protective Nb-rich nodule oxide and grain boundaries. The mechanism of nodule oxide formation and the corrosion behavior of Alloy 625 were discussed focusing on the role of impurities.
期刊介绍:
Corrosion occurrence and its practical control encompass a vast array of scientific knowledge. Corrosion Science endeavors to serve as the conduit for the exchange of ideas, developments, and research across all facets of this field, encompassing both metallic and non-metallic corrosion. The scope of this international journal is broad and inclusive. Published papers span from highly theoretical inquiries to essentially practical applications, covering diverse areas such as high-temperature oxidation, passivity, anodic oxidation, biochemical corrosion, stress corrosion cracking, and corrosion control mechanisms and methodologies.
This journal publishes original papers and critical reviews across the spectrum of pure and applied corrosion, material degradation, and surface science and engineering. It serves as a crucial link connecting metallurgists, materials scientists, and researchers investigating corrosion and degradation phenomena. Join us in advancing knowledge and understanding in the vital field of corrosion science.