Wei Lin , Ruijie Hao , Xuewen Li , Min Lei , Hua Ouyang , Peng Yu , Qian Wang , Wei Guo , Jian Cao , Yulong Li
{"title":"钎焊温度对金刚石/kovar接头组织和力学性能的影响","authors":"Wei Lin , Ruijie Hao , Xuewen Li , Min Lei , Hua Ouyang , Peng Yu , Qian Wang , Wei Guo , Jian Cao , Yulong Li","doi":"10.1016/j.diamond.2025.112765","DOIUrl":null,"url":null,"abstract":"<div><div>To obtain high quality brazed joint of diamond and kovar alloy, systematic work was conducted. Firstly, AgCuTi filler alloy was used for vacuum brazing of diamond to kovar alloy, and the microstructure of resulting joints was systematically characterized to elucidate the formation mechanism. Then, the effects of brazing temperature on joint microstructure and shear strength were investigated, and the correlation between microstructural evolution and shear strength was established. The results indicate that the AgCuTi filler alloy exhibits excellent wettability on the diamond substrate, with a contact angle (θ) of 2.7°. The microstructure characteristics of the diamond/kovar brazed joint are diamond/TiC+Ag(s, s) + Cu(s, s) + Fe₂Ti + Ni₃Ti/kovar. A maximum shear strength of 100.94 MPa is obtained at 870 °C with a holding time of 5 min. With increasing brazing temperature, the (Fe, Ni)Ti reaction layer thickens, the banded structure of brittle intermetallic compounds (IMCs) Fe₂Ti and Ni₃Ti broadens. This microstructural evolution initially enhances the shear strength but eventually leads to a decline due to excessive IMCs formation.</div></div>","PeriodicalId":11266,"journal":{"name":"Diamond and Related Materials","volume":"159 ","pages":"Article 112765"},"PeriodicalIF":5.1000,"publicationDate":"2025-08-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Effect of brazing temperature on the microstructure and mechanical properties of diamond/kovar joints\",\"authors\":\"Wei Lin , Ruijie Hao , Xuewen Li , Min Lei , Hua Ouyang , Peng Yu , Qian Wang , Wei Guo , Jian Cao , Yulong Li\",\"doi\":\"10.1016/j.diamond.2025.112765\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>To obtain high quality brazed joint of diamond and kovar alloy, systematic work was conducted. Firstly, AgCuTi filler alloy was used for vacuum brazing of diamond to kovar alloy, and the microstructure of resulting joints was systematically characterized to elucidate the formation mechanism. Then, the effects of brazing temperature on joint microstructure and shear strength were investigated, and the correlation between microstructural evolution and shear strength was established. The results indicate that the AgCuTi filler alloy exhibits excellent wettability on the diamond substrate, with a contact angle (θ) of 2.7°. The microstructure characteristics of the diamond/kovar brazed joint are diamond/TiC+Ag(s, s) + Cu(s, s) + Fe₂Ti + Ni₃Ti/kovar. A maximum shear strength of 100.94 MPa is obtained at 870 °C with a holding time of 5 min. With increasing brazing temperature, the (Fe, Ni)Ti reaction layer thickens, the banded structure of brittle intermetallic compounds (IMCs) Fe₂Ti and Ni₃Ti broadens. This microstructural evolution initially enhances the shear strength but eventually leads to a decline due to excessive IMCs formation.</div></div>\",\"PeriodicalId\":11266,\"journal\":{\"name\":\"Diamond and Related Materials\",\"volume\":\"159 \",\"pages\":\"Article 112765\"},\"PeriodicalIF\":5.1000,\"publicationDate\":\"2025-08-25\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Diamond and Related Materials\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0925963525008222\",\"RegionNum\":3,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"MATERIALS SCIENCE, COATINGS & FILMS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Diamond and Related Materials","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0925963525008222","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, COATINGS & FILMS","Score":null,"Total":0}
Effect of brazing temperature on the microstructure and mechanical properties of diamond/kovar joints
To obtain high quality brazed joint of diamond and kovar alloy, systematic work was conducted. Firstly, AgCuTi filler alloy was used for vacuum brazing of diamond to kovar alloy, and the microstructure of resulting joints was systematically characterized to elucidate the formation mechanism. Then, the effects of brazing temperature on joint microstructure and shear strength were investigated, and the correlation between microstructural evolution and shear strength was established. The results indicate that the AgCuTi filler alloy exhibits excellent wettability on the diamond substrate, with a contact angle (θ) of 2.7°. The microstructure characteristics of the diamond/kovar brazed joint are diamond/TiC+Ag(s, s) + Cu(s, s) + Fe₂Ti + Ni₃Ti/kovar. A maximum shear strength of 100.94 MPa is obtained at 870 °C with a holding time of 5 min. With increasing brazing temperature, the (Fe, Ni)Ti reaction layer thickens, the banded structure of brittle intermetallic compounds (IMCs) Fe₂Ti and Ni₃Ti broadens. This microstructural evolution initially enhances the shear strength but eventually leads to a decline due to excessive IMCs formation.
期刊介绍:
DRM is a leading international journal that publishes new fundamental and applied research on all forms of diamond, the integration of diamond with other advanced materials and development of technologies exploiting diamond. The synthesis, characterization and processing of single crystal diamond, polycrystalline films, nanodiamond powders and heterostructures with other advanced materials are encouraged topics for technical and review articles. In addition to diamond, the journal publishes manuscripts on the synthesis, characterization and application of other related materials including diamond-like carbons, carbon nanotubes, graphene, and boron and carbon nitrides. Articles are sought on the chemical functionalization of diamond and related materials as well as their use in electrochemistry, energy storage and conversion, chemical and biological sensing, imaging, thermal management, photonic and quantum applications, electron emission and electronic devices.
The International Conference on Diamond and Carbon Materials has evolved into the largest and most well attended forum in the field of diamond, providing a forum to showcase the latest results in the science and technology of diamond and other carbon materials such as carbon nanotubes, graphene, and diamond-like carbon. Run annually in association with Diamond and Related Materials the conference provides junior and established researchers the opportunity to exchange the latest results ranging from fundamental physical and chemical concepts to applied research focusing on the next generation carbon-based devices.