Wenxin Yang , Xiaonan Ni , Zijian Hu , Xin Deng , Shanghua Wu , Jinyang Liu
{"title":"金刚石粒度对特殊结构设计的还原光聚合-添加剂制造金刚石工具力学和摩擦学特性的影响","authors":"Wenxin Yang , Xiaonan Ni , Zijian Hu , Xin Deng , Shanghua Wu , Jinyang Liu","doi":"10.1016/j.coco.2025.102568","DOIUrl":null,"url":null,"abstract":"<div><div>Additive manufacturing (AM) holds significant promise for fabricating structural diamond tools capable of machining hard-brittle ceramics. However, research on stereolithography-based AM for diamond tools, particularly concerning the effects of diamond particle size and grinding tool structural topology, remains limited. These critical parameters profoundly influence the performance of diamond-reinforced composite grinding tools. The current knowledge gap in these areas constrains the advancement of AM for diamond tool production.</div><div>In this study, the effect of diamond particle size on the stability, rheological properties, and curing behavior of diamond slurry have been systematically investigated for digital light processing (DLP)-based vat photopolymerization (VPP) technology. Then, a series of novel ultraviolet-curable resin matrix diamond tools with special structure designs have been developed utilizing VPP process. The study reveals that while increasing diamond particle size can reduce viscosity and lead to better cure property of diamond slurry during VPP process, it also leads to a poor diamond dispersion stability and results in serious sedimentation of the diamond slurry. Characterization of the mechanical and thermal properties indicates that VPP processed diamond composite with 17.6 μm diamond particles (W20) exhibits a superior flexural strength, wear resistance, and thermomechanical properties. Furthermore, different structured diamond tools with W20 diamond were VPP processed and the grinding tests were conducted to Al<sub>2</sub>O<sub>3</sub> workpiece. Diamond tools with groove or internal pore structures, unlike traditional solid - structured ones, deliver superior grinding performance. This stems from their superior cooling and debris - removal capabilities.</div><div>Our results strongly support the feasibility of VPP technology in fabricating diamond tools with varied diamond particle sizes and advanced porous structure designs.</div></div>","PeriodicalId":10533,"journal":{"name":"Composites Communications","volume":"59 ","pages":"Article 102568"},"PeriodicalIF":7.7000,"publicationDate":"2025-08-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Influence of diamond particle size on the mechanical and tribological characteristics of vat photopolymerization-additive manufactured diamond tools with special structure designs\",\"authors\":\"Wenxin Yang , Xiaonan Ni , Zijian Hu , Xin Deng , Shanghua Wu , Jinyang Liu\",\"doi\":\"10.1016/j.coco.2025.102568\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>Additive manufacturing (AM) holds significant promise for fabricating structural diamond tools capable of machining hard-brittle ceramics. However, research on stereolithography-based AM for diamond tools, particularly concerning the effects of diamond particle size and grinding tool structural topology, remains limited. These critical parameters profoundly influence the performance of diamond-reinforced composite grinding tools. The current knowledge gap in these areas constrains the advancement of AM for diamond tool production.</div><div>In this study, the effect of diamond particle size on the stability, rheological properties, and curing behavior of diamond slurry have been systematically investigated for digital light processing (DLP)-based vat photopolymerization (VPP) technology. Then, a series of novel ultraviolet-curable resin matrix diamond tools with special structure designs have been developed utilizing VPP process. The study reveals that while increasing diamond particle size can reduce viscosity and lead to better cure property of diamond slurry during VPP process, it also leads to a poor diamond dispersion stability and results in serious sedimentation of the diamond slurry. Characterization of the mechanical and thermal properties indicates that VPP processed diamond composite with 17.6 μm diamond particles (W20) exhibits a superior flexural strength, wear resistance, and thermomechanical properties. Furthermore, different structured diamond tools with W20 diamond were VPP processed and the grinding tests were conducted to Al<sub>2</sub>O<sub>3</sub> workpiece. Diamond tools with groove or internal pore structures, unlike traditional solid - structured ones, deliver superior grinding performance. This stems from their superior cooling and debris - removal capabilities.</div><div>Our results strongly support the feasibility of VPP technology in fabricating diamond tools with varied diamond particle sizes and advanced porous structure designs.</div></div>\",\"PeriodicalId\":10533,\"journal\":{\"name\":\"Composites Communications\",\"volume\":\"59 \",\"pages\":\"Article 102568\"},\"PeriodicalIF\":7.7000,\"publicationDate\":\"2025-08-25\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Composites Communications\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S2452213925003213\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, COMPOSITES\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Composites Communications","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2452213925003213","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, COMPOSITES","Score":null,"Total":0}
Influence of diamond particle size on the mechanical and tribological characteristics of vat photopolymerization-additive manufactured diamond tools with special structure designs
Additive manufacturing (AM) holds significant promise for fabricating structural diamond tools capable of machining hard-brittle ceramics. However, research on stereolithography-based AM for diamond tools, particularly concerning the effects of diamond particle size and grinding tool structural topology, remains limited. These critical parameters profoundly influence the performance of diamond-reinforced composite grinding tools. The current knowledge gap in these areas constrains the advancement of AM for diamond tool production.
In this study, the effect of diamond particle size on the stability, rheological properties, and curing behavior of diamond slurry have been systematically investigated for digital light processing (DLP)-based vat photopolymerization (VPP) technology. Then, a series of novel ultraviolet-curable resin matrix diamond tools with special structure designs have been developed utilizing VPP process. The study reveals that while increasing diamond particle size can reduce viscosity and lead to better cure property of diamond slurry during VPP process, it also leads to a poor diamond dispersion stability and results in serious sedimentation of the diamond slurry. Characterization of the mechanical and thermal properties indicates that VPP processed diamond composite with 17.6 μm diamond particles (W20) exhibits a superior flexural strength, wear resistance, and thermomechanical properties. Furthermore, different structured diamond tools with W20 diamond were VPP processed and the grinding tests were conducted to Al2O3 workpiece. Diamond tools with groove or internal pore structures, unlike traditional solid - structured ones, deliver superior grinding performance. This stems from their superior cooling and debris - removal capabilities.
Our results strongly support the feasibility of VPP technology in fabricating diamond tools with varied diamond particle sizes and advanced porous structure designs.
期刊介绍:
Composites Communications (Compos. Commun.) is a peer-reviewed journal publishing short communications and letters on the latest advances in composites science and technology. With a rapid review and publication process, its goal is to disseminate new knowledge promptly within the composites community. The journal welcomes manuscripts presenting creative concepts and new findings in design, state-of-the-art approaches in processing, synthesis, characterization, and mechanics modeling. In addition to traditional fiber-/particulate-reinforced engineering composites, it encourages submissions on composites with exceptional physical, mechanical, and fracture properties, as well as those with unique functions and significant application potential. This includes biomimetic and bio-inspired composites for biomedical applications, functional nano-composites for thermal management and energy applications, and composites designed for extreme service environments.