Tailored holocellulose fibers from spruce wood chips: optimizing peracetic acid pulping conditions

Developing eco-friendly, high-performance fibers requires a deep understanding of the interplay between chemical and physical properties and processing conditions. Peracetic acid (PAA) pulping offers a sustainable alternative to conventional methods, decomposing into water and acetic acid, while providing higher selectivity for lignin removal and lower energy demand. This study aims to optimize PAA pulping conditions to maximize lignin removal while retaining hemicellulose and cellulose, thereby improving fiber quality for applications in biocomposites and paper products. PAA pulping was conducted under systematically varied conditions, with temperatures ranging from 70 to 90 °C and reaction times from 60 to 180 min at a 3 wt% solid load. The conditions were selected based on the reaction spectrum of PAA, which becomes feasible for pulping above 70 °C. To operate at atmospheric pressure and avoid excessive degradation, temperature was limited to 90 °C. The study (1) investigates the effect of these parameters on pulping efficiency, (2) evaluates chemical composition and structural changes through lignin content analysis, carbohydrate profiling, and fiber morphology characterization, and (3) determines mechanical performance through tensile testing of paper sheets before and after hot pressing. Optimal results at 80 °C for 120 min led to increased inter-fiber bonding (106.13 Nm/g), significant hemicellulose retention, and substantial lignin reduction. These findings underscore the potential of PAA pulping as an energy-efficient, sustainable method for producing tailored holocellulose fibers with applications in biocomposites and other renewable materials, highlighting a promising strategy for valorizing wood byproducts and reducing carbon emissions.