振动偏析在分级多孔材料结构中的重要作用

IF 2.9 3区 工程技术
Dengzhi Yao, Chenyang Xu, Xizhong An, Qingchuan Zou, Dazhao Gou
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引用次数: 0

摘要

由于其独特的结构,梯度多孔材料在过滤、分离、能源和催化等方面得到了广泛的应用。然而,传统的制造方法存在许多缺陷,制造过程非常复杂。快速方便地实现不同粒径颗粒的有序分离和排列,从而实现分级多孔材料的构建具有重要意义。本文采用离散元法(DEM)模拟了具有连续尺寸分布的细颗粒的振动过程,系统研究了振动振幅(A)和频率(f)对填料结构偏析行为及相关性能的影响。通过填料形貌、颗粒轨迹和速度信息分析了振动偏析的动力学和机理。最后,通过适当的振动可以得到分级的孔隙结构。结果表明:对于本文所用的316L不锈钢粉末,在较大的振动强度范围内(如a = 13.5 μm, f = 600 Hz)容易获得分级颗粒结构;同时整体孔隙度(ε)也较高(ε = 0.44)。大颗粒和小颗粒的尺寸差异导致运动过程中运动行为的差异,使小颗粒更容易钻入大颗粒形成的孔隙,直接导致颗粒偏析。在典型的梯度多孔结构中(如A = 13.5 μm, f = 600 Hz),底部颗粒的孔体积分布较窄,体积仅为0-0.2 × 10-13 m3。沿+ Z方向,孔隙尺寸分布宽度增大,峰值位置向右移动,平均孔隙体积增大。本文的探索成果将为分级多孔材料的构建提供新的思路和理论依据。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
The essential role of vibration segregation in the construction of graded porous materials

Because of its unique structure, graded porous materials are widely utilized in filtration, separation, energy and catalysis. However, there are many defects in the traditional manufacturing methods, and the manufacturing process is much complicated. It is of great significance to realize the orderly separation and arrangement of different size particles quickly and conveniently, so as to realize the construction of graded porous materials. In this paper, the discrete element method (DEM) was employed to simulate the vibration process of fine particles with continuous size distribution, and the influences of vibration amplitude (A) and frequency (f) on the segregation behavior and related properties of packing structure were systematically investigated. The dynamics and mechanism of vibration segregation were analyzed through packing morphology, particle trajectory and velocity information. Finally, the graded pore structure could be obtained by appropriate vibration. The results show that for the 316L stainless steel powder used in this paper, the graded particle structure is prone to be gained within a range of large vibration intensities (e.g., A = 13.5 μm and f = 600 Hz). Simultaneously, the overall porosity (ε) is also higher (ε = 0.44). The difference in size between large and small particles causes the difference in motion behavior during movement, which makes it easier for small particles to drill into the pores formed by large particles, and directly leads to particle segregation. In the typical graded porous structure (e.g., A = 13.5 μm and f = 600 Hz), the pore volume distribution of the bottom particles is narrow, and its volume is only 0–0.2 × 10–13 m3. Along the + Z direction, the size distribution width of the pores increases, the peak position moves to the right, and the average pore volume becomes larger. The exploration results of this paper will provide a novel idea and theoretical basis for the construction of graded porous materials.

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来源期刊
Granular Matter
Granular Matter MATERIALS SCIENCE, MULTIDISCIPLINARY-MECHANICS
CiteScore
4.30
自引率
8.30%
发文量
95
期刊介绍: Although many phenomena observed in granular materials are still not yet fully understood, important contributions have been made to further our understanding using modern tools from statistical mechanics, micro-mechanics, and computational science. These modern tools apply to disordered systems, phase transitions, instabilities or intermittent behavior and the performance of discrete particle simulations. >> Until now, however, many of these results were only to be found scattered throughout the literature. Physicists are often unaware of the theories and results published by engineers or other fields - and vice versa. The journal Granular Matter thus serves as an interdisciplinary platform of communication among researchers of various disciplines who are involved in the basic research on granular media. It helps to establish a common language and gather articles under one single roof that up to now have been spread over many journals in a variety of fields. Notwithstanding, highly applied or technical work is beyond the scope of this journal.
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