基于田口法-有限元的高精度车铣机床床身多目标优化设计研究。

IF 3.9 2区 综合性期刊 Q1 MULTIDISCIPLINARY SCIENCES
Hongyi Wu, Haozhen Li, Xuanyi Wang, Junshou Yang, Runze Jiang, Xiaolei Deng, Jianchen Wang
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引用次数: 0

摘要

车铣机床作为一种高精度加工设备,其床身结构作为主要的承载部件,其动静态特性对加工精度和加工效率有着重要的影响。为保证加工精度,提出了一种将有限元分析与田口法相结合的多目标协同优化设计方法。该方法采用有限元分析技术获取机床床身结构的静、动态特性,采用田口法进行多目标协同优化,实现机床床身结构的综合性能提升。与传统的机床床身优化研究方法相比,有限元分析技术可以处理更复杂的几何形状和边界条件,提高数据的精度和可靠性,并通过田口法提高优化效率,实现多目标的关节优化。对比分析表明,优化后的结构最大变形减小5.14%,质量减小1.75%,四阶固有频率提高1.04%。结果验证了该设计方法在实现车铣机床的高效MTB优化、提高动静态性能的同时实现轻量化设计方面的有效性。该研究为推进车铣机床的精度提高和绿色制造研究提供了有价值的参考。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Research on multi-objective optimization design for high-precision turning-milling machine tool bed based on taguchi method -FEA.

As a high-precision machining equipment, the turning-milling machine tool requires its bed structure the primary load-bearing component to exhibit excellent dynamic and static characteristics that significantly influence machining accuracy and efficiency. To ensure machining precision, this paper proposes a multi-objective collaborative optimization design methodology integrating Finite Element Analysis(FEA) and Taguchi Method. This approach employs FEA technology to obtain the static and dynamic characteristics of the machine tool bed(MTB) structure, followed by multi-objective collaborative optimization using Taguchi Method to achieve comprehensive performance enhancement. Compared with the traditional research methods for optimizing machine tool beds, the FEA technology can handle more complex geometric shapes and boundary conditions, improve the accuracy and reliability of data, and enhance the optimization efficiency through the Taguchi method, achieving multi-objective joint optimization. Comparative analysis demonstrates that the optimized structure achieves 5.14% reduction in maximum deformation, 1.75% decrease in mass, and 1.04% improvement in fourth-order natural frequency. The results validate the effectiveness of this design methodology in achieving efficient MTB optimization for turning-milling machine tools, simultaneously enhancing dynamic-static performance while realizing lightweight design. This research provides valuable references for advancing precision improvement and green manufacturing research in turning-milling machine tools.

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来源期刊
Scientific Reports
Scientific Reports Natural Science Disciplines-
CiteScore
7.50
自引率
4.30%
发文量
19567
审稿时长
3.9 months
期刊介绍: We publish original research from all areas of the natural sciences, psychology, medicine and engineering. You can learn more about what we publish by browsing our specific scientific subject areas below or explore Scientific Reports by browsing all articles and collections. Scientific Reports has a 2-year impact factor: 4.380 (2021), and is the 6th most-cited journal in the world, with more than 540,000 citations in 2020 (Clarivate Analytics, 2021). •Engineering Engineering covers all aspects of engineering, technology, and applied science. It plays a crucial role in the development of technologies to address some of the world''s biggest challenges, helping to save lives and improve the way we live. •Physical sciences Physical sciences are those academic disciplines that aim to uncover the underlying laws of nature — often written in the language of mathematics. It is a collective term for areas of study including astronomy, chemistry, materials science and physics. •Earth and environmental sciences Earth and environmental sciences cover all aspects of Earth and planetary science and broadly encompass solid Earth processes, surface and atmospheric dynamics, Earth system history, climate and climate change, marine and freshwater systems, and ecology. It also considers the interactions between humans and these systems. •Biological sciences Biological sciences encompass all the divisions of natural sciences examining various aspects of vital processes. The concept includes anatomy, physiology, cell biology, biochemistry and biophysics, and covers all organisms from microorganisms, animals to plants. •Health sciences The health sciences study health, disease and healthcare. This field of study aims to develop knowledge, interventions and technology for use in healthcare to improve the treatment of patients.
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