Nikolai Kuhn , Moritz Mager , Jörg Fischer , Gerald Koinig , Alexia Tischberger-Aldrian
{"title":"通过加强对消费后包装废弃物的机械处理,提高pp回收质量","authors":"Nikolai Kuhn , Moritz Mager , Jörg Fischer , Gerald Koinig , Alexia Tischberger-Aldrian","doi":"10.1016/j.resconrec.2025.108494","DOIUrl":null,"url":null,"abstract":"<div><div>Achieving higher recycling targets requires recyclates with consistent qualities. However, mixed recycling of different packaging types (e.g., caps and bottles) reduces recyclate quality, limiting substitutability for virgin materials. In this study, we present an industrially scalable and ready-to-deploy process for polypropylene (PP) packaging waste, which includes sorting, shredding, washing, and extrusion. We demonstrate that sensor-based sorting on article and flake level according to opacity (white-PP) and translucency (clear-PP) alters the mechanical properties and processability of PP-recyclates. White-PP recyclate exhibited a nearly twofold higher melt flow rate (17 vs. 9 g/10 min) and greater stiffness (Young's modulus 1424 MPa vs. 1154 MPa) than that of clear-PP recyclate. These differences can be attributed to variations in crystallinity of white-PP compared to clear-PP. Our results highlight the economic and environmental benefits of advanced sorting method to increase PP-recyclate quality – enabling higher-value applications for PP recyclates and supporting the transition towards a circular plastics economy.</div></div>","PeriodicalId":21153,"journal":{"name":"Resources Conservation and Recycling","volume":"223 ","pages":"Article 108494"},"PeriodicalIF":10.9000,"publicationDate":"2025-07-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Increasing the PP-recyclate quality by enhanced mechanical processing of post-consumer packaging waste\",\"authors\":\"Nikolai Kuhn , Moritz Mager , Jörg Fischer , Gerald Koinig , Alexia Tischberger-Aldrian\",\"doi\":\"10.1016/j.resconrec.2025.108494\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>Achieving higher recycling targets requires recyclates with consistent qualities. However, mixed recycling of different packaging types (e.g., caps and bottles) reduces recyclate quality, limiting substitutability for virgin materials. In this study, we present an industrially scalable and ready-to-deploy process for polypropylene (PP) packaging waste, which includes sorting, shredding, washing, and extrusion. We demonstrate that sensor-based sorting on article and flake level according to opacity (white-PP) and translucency (clear-PP) alters the mechanical properties and processability of PP-recyclates. White-PP recyclate exhibited a nearly twofold higher melt flow rate (17 vs. 9 g/10 min) and greater stiffness (Young's modulus 1424 MPa vs. 1154 MPa) than that of clear-PP recyclate. These differences can be attributed to variations in crystallinity of white-PP compared to clear-PP. Our results highlight the economic and environmental benefits of advanced sorting method to increase PP-recyclate quality – enabling higher-value applications for PP recyclates and supporting the transition towards a circular plastics economy.</div></div>\",\"PeriodicalId\":21153,\"journal\":{\"name\":\"Resources Conservation and Recycling\",\"volume\":\"223 \",\"pages\":\"Article 108494\"},\"PeriodicalIF\":10.9000,\"publicationDate\":\"2025-07-12\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Resources Conservation and Recycling\",\"FirstCategoryId\":\"93\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0921344925003726\",\"RegionNum\":1,\"RegionCategory\":\"环境科学与生态学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, ENVIRONMENTAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Resources Conservation and Recycling","FirstCategoryId":"93","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0921344925003726","RegionNum":1,"RegionCategory":"环境科学与生态学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, ENVIRONMENTAL","Score":null,"Total":0}
Increasing the PP-recyclate quality by enhanced mechanical processing of post-consumer packaging waste
Achieving higher recycling targets requires recyclates with consistent qualities. However, mixed recycling of different packaging types (e.g., caps and bottles) reduces recyclate quality, limiting substitutability for virgin materials. In this study, we present an industrially scalable and ready-to-deploy process for polypropylene (PP) packaging waste, which includes sorting, shredding, washing, and extrusion. We demonstrate that sensor-based sorting on article and flake level according to opacity (white-PP) and translucency (clear-PP) alters the mechanical properties and processability of PP-recyclates. White-PP recyclate exhibited a nearly twofold higher melt flow rate (17 vs. 9 g/10 min) and greater stiffness (Young's modulus 1424 MPa vs. 1154 MPa) than that of clear-PP recyclate. These differences can be attributed to variations in crystallinity of white-PP compared to clear-PP. Our results highlight the economic and environmental benefits of advanced sorting method to increase PP-recyclate quality – enabling higher-value applications for PP recyclates and supporting the transition towards a circular plastics economy.
期刊介绍:
The journal Resources, Conservation & Recycling welcomes contributions from research, which consider sustainable management and conservation of resources. The journal prioritizes understanding the transformation processes crucial for transitioning toward more sustainable production and consumption systems. It highlights technological, economic, institutional, and policy aspects related to specific resource management practices such as conservation, recycling, and resource substitution, as well as broader strategies like improving resource productivity and restructuring production and consumption patterns.
Contributions may address regional, national, or international scales and can range from individual resources or technologies to entire sectors or systems. Authors are encouraged to explore scientific and methodological issues alongside practical, environmental, and economic implications. However, manuscripts focusing solely on laboratory experiments without discussing their broader implications will not be considered for publication in the journal.