Xiqin Zhou , Hao He , Minxuan Wang , Zemin Li , Jie Wei , Gaojie Pan , Hui Cao , Tianwei Tan
{"title":"电去离子法分离纯化谷氨酸棒状杆菌发酵液中n -乙酰氨基葡萄糖","authors":"Xiqin Zhou , Hao He , Minxuan Wang , Zemin Li , Jie Wei , Gaojie Pan , Hui Cao , Tianwei Tan","doi":"10.1016/j.biombioe.2025.108165","DOIUrl":null,"url":null,"abstract":"<div><div>Electrodeionisation (EDI) is a key desalination method that offers superior industrial application prospects for the desalination of bio-based products compared to the electrodialysis and ion chromatography technologies. However, previous studies have scarcely addressed the parameter relationships of this technology in actual fermentation broths or the factors limiting its production. N-acetylglucosamine (GlcNAc) and its derivatives play a significant role in human life and health. Recently, biological fermentation for GlcNAc production has emerged as the preferred method for industrial-scale manufacturing. This study thoroughly examines the application of EDI technology in the desalination of GlcNAc fermentation broth, elucidates the migration behaviour of the target products and salt ions, compares the merits and demerits of existing technologies, and discusses the industrial benefits of EDI. The results suggest that there are optimal values for the resin filling amount, flow rate, and concentration of the fermentation broth during the EDI process. Specifically, the optimal filling amount is 538.8 g per square meter ion exchange membrane, the optimal flow rate is 36 L h<sup>−1</sup>, and the optimal concentration of the fermentation broth is 150 g L<sup>−1</sup>. Furthermore, by implementing a comprehensive process involving microfiltration, activated carbon decolourisation, electrodeionisation, and cooling crystallisation, GlcNAc products exceeding 99.5 % purity can be achieved, with an overall yield >75 %. To validate the sustainability of the EDI process, electrode reversal was employed to demonstrate the low-pollution behaviour of the ion-exchange membrane. Additionally, cost comparisons were conducted with the electrodialysis and ion exchange chromatography methods, providing valuable data to support industrial-scale implementation.</div></div>","PeriodicalId":253,"journal":{"name":"Biomass & Bioenergy","volume":"202 ","pages":"Article 108165"},"PeriodicalIF":5.8000,"publicationDate":"2025-07-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Separation and purification of N-acetylglucosamine from the fermentation broth of corynebacterium glutamicum by electrodeionisation method\",\"authors\":\"Xiqin Zhou , Hao He , Minxuan Wang , Zemin Li , Jie Wei , Gaojie Pan , Hui Cao , Tianwei Tan\",\"doi\":\"10.1016/j.biombioe.2025.108165\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>Electrodeionisation (EDI) is a key desalination method that offers superior industrial application prospects for the desalination of bio-based products compared to the electrodialysis and ion chromatography technologies. However, previous studies have scarcely addressed the parameter relationships of this technology in actual fermentation broths or the factors limiting its production. N-acetylglucosamine (GlcNAc) and its derivatives play a significant role in human life and health. Recently, biological fermentation for GlcNAc production has emerged as the preferred method for industrial-scale manufacturing. This study thoroughly examines the application of EDI technology in the desalination of GlcNAc fermentation broth, elucidates the migration behaviour of the target products and salt ions, compares the merits and demerits of existing technologies, and discusses the industrial benefits of EDI. The results suggest that there are optimal values for the resin filling amount, flow rate, and concentration of the fermentation broth during the EDI process. Specifically, the optimal filling amount is 538.8 g per square meter ion exchange membrane, the optimal flow rate is 36 L h<sup>−1</sup>, and the optimal concentration of the fermentation broth is 150 g L<sup>−1</sup>. Furthermore, by implementing a comprehensive process involving microfiltration, activated carbon decolourisation, electrodeionisation, and cooling crystallisation, GlcNAc products exceeding 99.5 % purity can be achieved, with an overall yield >75 %. To validate the sustainability of the EDI process, electrode reversal was employed to demonstrate the low-pollution behaviour of the ion-exchange membrane. Additionally, cost comparisons were conducted with the electrodialysis and ion exchange chromatography methods, providing valuable data to support industrial-scale implementation.</div></div>\",\"PeriodicalId\":253,\"journal\":{\"name\":\"Biomass & Bioenergy\",\"volume\":\"202 \",\"pages\":\"Article 108165\"},\"PeriodicalIF\":5.8000,\"publicationDate\":\"2025-07-13\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Biomass & Bioenergy\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0961953425005768\",\"RegionNum\":2,\"RegionCategory\":\"生物学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"AGRICULTURAL ENGINEERING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Biomass & Bioenergy","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0961953425005768","RegionNum":2,"RegionCategory":"生物学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"AGRICULTURAL ENGINEERING","Score":null,"Total":0}
引用次数: 0
摘要
与电渗析和离子色谱技术相比,电去离子(EDI)是生物基产品脱盐的一种关键方法,具有优越的工业应用前景。然而,以往的研究很少涉及该技术在实际发酵液中的参数关系或限制其生产的因素。n -乙酰氨基葡萄糖(GlcNAc)及其衍生物在人类的生命和健康中起着重要作用。最近,生物发酵生产GlcNAc已成为工业规模生产的首选方法。本研究深入探讨了EDI技术在GlcNAc发酵液脱盐中的应用,阐明了目标产物和盐离子的迁移行为,比较了现有技术的优缺点,并讨论了EDI的工业效益。结果表明,EDI工艺中树脂填充量、流量和发酵液浓度均有其最优值。其中,最佳填充量为538.8 g / m2离子交换膜,最佳流量为36 L h−1,发酵液的最佳浓度为150 g L−1。此外,通过实施包括微滤、活性炭脱色、电去离子和冷却结晶在内的综合工艺,可以实现纯度超过99.5%的GlcNAc产品,总收率为75%。为了验证EDI过程的可持续性,电极反转被用来证明离子交换膜的低污染行为。此外,还与电渗析和离子交换色谱法进行了成本比较,为支持工业规模的实施提供了有价值的数据。
Separation and purification of N-acetylglucosamine from the fermentation broth of corynebacterium glutamicum by electrodeionisation method
Electrodeionisation (EDI) is a key desalination method that offers superior industrial application prospects for the desalination of bio-based products compared to the electrodialysis and ion chromatography technologies. However, previous studies have scarcely addressed the parameter relationships of this technology in actual fermentation broths or the factors limiting its production. N-acetylglucosamine (GlcNAc) and its derivatives play a significant role in human life and health. Recently, biological fermentation for GlcNAc production has emerged as the preferred method for industrial-scale manufacturing. This study thoroughly examines the application of EDI technology in the desalination of GlcNAc fermentation broth, elucidates the migration behaviour of the target products and salt ions, compares the merits and demerits of existing technologies, and discusses the industrial benefits of EDI. The results suggest that there are optimal values for the resin filling amount, flow rate, and concentration of the fermentation broth during the EDI process. Specifically, the optimal filling amount is 538.8 g per square meter ion exchange membrane, the optimal flow rate is 36 L h−1, and the optimal concentration of the fermentation broth is 150 g L−1. Furthermore, by implementing a comprehensive process involving microfiltration, activated carbon decolourisation, electrodeionisation, and cooling crystallisation, GlcNAc products exceeding 99.5 % purity can be achieved, with an overall yield >75 %. To validate the sustainability of the EDI process, electrode reversal was employed to demonstrate the low-pollution behaviour of the ion-exchange membrane. Additionally, cost comparisons were conducted with the electrodialysis and ion exchange chromatography methods, providing valuable data to support industrial-scale implementation.
期刊介绍:
Biomass & Bioenergy is an international journal publishing original research papers and short communications, review articles and case studies on biological resources, chemical and biological processes, and biomass products for new renewable sources of energy and materials.
The scope of the journal extends to the environmental, management and economic aspects of biomass and bioenergy.
Key areas covered by the journal:
• Biomass: sources, energy crop production processes, genetic improvements, composition. Please note that research on these biomass subjects must be linked directly to bioenergy generation.
• Biological Residues: residues/rests from agricultural production, forestry and plantations (palm, sugar etc), processing industries, and municipal sources (MSW). Papers on the use of biomass residues through innovative processes/technological novelty and/or consideration of feedstock/system sustainability (or unsustainability) are welcomed. However waste treatment processes and pollution control or mitigation which are only tangentially related to bioenergy are not in the scope of the journal, as they are more suited to publications in the environmental arena. Papers that describe conventional waste streams (ie well described in existing literature) that do not empirically address ''new'' added value from the process are not suitable for submission to the journal.
• Bioenergy Processes: fermentations, thermochemical conversions, liquid and gaseous fuels, and petrochemical substitutes
• Bioenergy Utilization: direct combustion, gasification, electricity production, chemical processes, and by-product remediation
• Biomass and the Environment: carbon cycle, the net energy efficiency of bioenergy systems, assessment of sustainability, and biodiversity issues.