{"title":"粉煤灰制备坚固无氟超疏水涂料及其自洁、防冰、防腐性能","authors":"Weitao Song, Huiping Song, Zhenlian Fan, Shuyan Cheng, Zhengjun Feng","doi":"10.1016/j.surfcoat.2025.132480","DOIUrl":null,"url":null,"abstract":"<div><div>Superhydrophobic coatings have attracted extensive interest from researchers in recent years. An important future development direction involves utilizing zero-cost solid waste materials as structural components to create superhydrophobic coatings. In this article, fly ash(FA), a common solid waste, was used as the main material, epoxy resin (ER) and polydimethylsiloxane (PDMS) were used as the main film-forming substances. A multifunctional FA-superhydrophobic coating ER/FA@PDMS/SiO<sub>2</sub> was prepared by spraying method. FA-superhydrophobic coating exhibited a water contact angle (WCA) of 156.4° ± 0.8° and water sliding angle (WSA) of 4.5° ± 0.1°. ER/FA primer has an irregular porous structure, and the PDMS/SiO<sub>2</sub> penetrate into the porous structure. The porous ER/FA coating can store PDMS and SiO<sub>2</sub>, and the FA superhydrophobic coating has similar rough structure and low surface energy inside and on the surface. FA-superhydrophobic coating have strong mechanical stability, after the surface coating is destroyed, the internal structure of the coating can still maintain excellent performance. The corrosion current density of FA-superhydrophobic coating is about 9.392 × 10<sup>−7</sup> A/cm<sup>2</sup>, which is one order of magnitude lower than ER/FA coating. FA-superhydrophobic coating can delay icing by about 121.55 % under extremely cold conditions. This simple and low-cost superhydrophobic coating has great application value in self-cleaning, anti-icing and anti-corrosion.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":"513 ","pages":"Article 132480"},"PeriodicalIF":5.3000,"publicationDate":"2025-07-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Preparation of robust fluorine-free superhydrophobic coating using fly ash and its self-cleaning, anti-icing and anti-corrosion properties\",\"authors\":\"Weitao Song, Huiping Song, Zhenlian Fan, Shuyan Cheng, Zhengjun Feng\",\"doi\":\"10.1016/j.surfcoat.2025.132480\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>Superhydrophobic coatings have attracted extensive interest from researchers in recent years. An important future development direction involves utilizing zero-cost solid waste materials as structural components to create superhydrophobic coatings. In this article, fly ash(FA), a common solid waste, was used as the main material, epoxy resin (ER) and polydimethylsiloxane (PDMS) were used as the main film-forming substances. A multifunctional FA-superhydrophobic coating ER/FA@PDMS/SiO<sub>2</sub> was prepared by spraying method. FA-superhydrophobic coating exhibited a water contact angle (WCA) of 156.4° ± 0.8° and water sliding angle (WSA) of 4.5° ± 0.1°. ER/FA primer has an irregular porous structure, and the PDMS/SiO<sub>2</sub> penetrate into the porous structure. The porous ER/FA coating can store PDMS and SiO<sub>2</sub>, and the FA superhydrophobic coating has similar rough structure and low surface energy inside and on the surface. FA-superhydrophobic coating have strong mechanical stability, after the surface coating is destroyed, the internal structure of the coating can still maintain excellent performance. The corrosion current density of FA-superhydrophobic coating is about 9.392 × 10<sup>−7</sup> A/cm<sup>2</sup>, which is one order of magnitude lower than ER/FA coating. FA-superhydrophobic coating can delay icing by about 121.55 % under extremely cold conditions. This simple and low-cost superhydrophobic coating has great application value in self-cleaning, anti-icing and anti-corrosion.</div></div>\",\"PeriodicalId\":22009,\"journal\":{\"name\":\"Surface & Coatings Technology\",\"volume\":\"513 \",\"pages\":\"Article 132480\"},\"PeriodicalIF\":5.3000,\"publicationDate\":\"2025-07-09\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Surface & Coatings Technology\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0257897225007546\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, COATINGS & FILMS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Surface & Coatings Technology","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0257897225007546","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, COATINGS & FILMS","Score":null,"Total":0}
Preparation of robust fluorine-free superhydrophobic coating using fly ash and its self-cleaning, anti-icing and anti-corrosion properties
Superhydrophobic coatings have attracted extensive interest from researchers in recent years. An important future development direction involves utilizing zero-cost solid waste materials as structural components to create superhydrophobic coatings. In this article, fly ash(FA), a common solid waste, was used as the main material, epoxy resin (ER) and polydimethylsiloxane (PDMS) were used as the main film-forming substances. A multifunctional FA-superhydrophobic coating ER/FA@PDMS/SiO2 was prepared by spraying method. FA-superhydrophobic coating exhibited a water contact angle (WCA) of 156.4° ± 0.8° and water sliding angle (WSA) of 4.5° ± 0.1°. ER/FA primer has an irregular porous structure, and the PDMS/SiO2 penetrate into the porous structure. The porous ER/FA coating can store PDMS and SiO2, and the FA superhydrophobic coating has similar rough structure and low surface energy inside and on the surface. FA-superhydrophobic coating have strong mechanical stability, after the surface coating is destroyed, the internal structure of the coating can still maintain excellent performance. The corrosion current density of FA-superhydrophobic coating is about 9.392 × 10−7 A/cm2, which is one order of magnitude lower than ER/FA coating. FA-superhydrophobic coating can delay icing by about 121.55 % under extremely cold conditions. This simple and low-cost superhydrophobic coating has great application value in self-cleaning, anti-icing and anti-corrosion.
期刊介绍:
Surface and Coatings Technology is an international archival journal publishing scientific papers on significant developments in surface and interface engineering to modify and improve the surface properties of materials for protection in demanding contact conditions or aggressive environments, or for enhanced functional performance. Contributions range from original scientific articles concerned with fundamental and applied aspects of research or direct applications of metallic, inorganic, organic and composite coatings, to invited reviews of current technology in specific areas. Papers submitted to this journal are expected to be in line with the following aspects in processes, and properties/performance:
A. Processes: Physical and chemical vapour deposition techniques, thermal and plasma spraying, surface modification by directed energy techniques such as ion, electron and laser beams, thermo-chemical treatment, wet chemical and electrochemical processes such as plating, sol-gel coating, anodization, plasma electrolytic oxidation, etc., but excluding painting.
B. Properties/performance: friction performance, wear resistance (e.g., abrasion, erosion, fretting, etc), corrosion and oxidation resistance, thermal protection, diffusion resistance, hydrophilicity/hydrophobicity, and properties relevant to smart materials behaviour and enhanced multifunctional performance for environmental, energy and medical applications, but excluding device aspects.