快速模具:使用聚合物和金属模具的微注射成型的机械性能和能源效率的比较分析

IF 1.9 Q3 ENGINEERING, MANUFACTURING
Mert Gülçür, Adam Rich, Olivia Griffiths, Paul Wilson, Mark Williams, Gregory Gibbons
{"title":"快速模具:使用聚合物和金属模具的微注射成型的机械性能和能源效率的比较分析","authors":"Mert Gülçür,&nbsp;Adam Rich,&nbsp;Olivia Griffiths,&nbsp;Paul Wilson,&nbsp;Mark Williams,&nbsp;Gregory Gibbons","doi":"10.1016/j.mfglet.2025.06.204","DOIUrl":null,"url":null,"abstract":"<div><div>Rapid tooling enables the fabrication of<!--> <!-->polymer mould inserts, reducing reliance on subtractive manufacturing and mould heating. This study compares rapid polymer and metal tooling in micro-injection moulding, focusing on mechanical properties and energy efficiency. A micro-tensile bar design was used polymer mould and an aluminium counterpart. Both moulds were tested on a μ-IM machine, monitoring energy consumption during cycles. The study<!--> <!-->showed: (i) Polymer tooling achieves tensile properties within 6.4% of metal, (ii) up to 17.6% energy savings per moulding, (iii) rapid tools can replace metal for micro-products, offering energy efficiency, reduced lead times for product iterations.</div></div>","PeriodicalId":38186,"journal":{"name":"Manufacturing Letters","volume":"45 ","pages":"Pages 31-35"},"PeriodicalIF":1.9000,"publicationDate":"2025-06-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Rapid tooling: comparative analysis of mechanical properties and energy efficiency in micro-injection mouldings using polymer and metal moulds\",\"authors\":\"Mert Gülçür,&nbsp;Adam Rich,&nbsp;Olivia Griffiths,&nbsp;Paul Wilson,&nbsp;Mark Williams,&nbsp;Gregory Gibbons\",\"doi\":\"10.1016/j.mfglet.2025.06.204\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>Rapid tooling enables the fabrication of<!--> <!-->polymer mould inserts, reducing reliance on subtractive manufacturing and mould heating. This study compares rapid polymer and metal tooling in micro-injection moulding, focusing on mechanical properties and energy efficiency. A micro-tensile bar design was used polymer mould and an aluminium counterpart. Both moulds were tested on a μ-IM machine, monitoring energy consumption during cycles. The study<!--> <!-->showed: (i) Polymer tooling achieves tensile properties within 6.4% of metal, (ii) up to 17.6% energy savings per moulding, (iii) rapid tools can replace metal for micro-products, offering energy efficiency, reduced lead times for product iterations.</div></div>\",\"PeriodicalId\":38186,\"journal\":{\"name\":\"Manufacturing Letters\",\"volume\":\"45 \",\"pages\":\"Pages 31-35\"},\"PeriodicalIF\":1.9000,\"publicationDate\":\"2025-06-21\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Manufacturing Letters\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S221384632500238X\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"ENGINEERING, MANUFACTURING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Manufacturing Letters","FirstCategoryId":"1085","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S221384632500238X","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
引用次数: 0

摘要

快速模具可以制造聚合物模具刀片,减少对减法制造和模具加热的依赖。本研究比较了微注射成型中的快速聚合物和金属模具,重点是机械性能和能源效率。微拉伸杆设计采用了聚合物模具和铝制模具。在μ-IM机器上对两种模具进行了测试,监测循环过程中的能量消耗。研究表明:(i)聚合物模具在金属的6.4%内实现拉伸性能,(ii)每次成型可节省17.6%的能源,(iii)快速工具可以替代金属生产微型产品,提供能源效率,缩短产品迭代的交货时间。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Rapid tooling: comparative analysis of mechanical properties and energy efficiency in micro-injection mouldings using polymer and metal moulds
Rapid tooling enables the fabrication of polymer mould inserts, reducing reliance on subtractive manufacturing and mould heating. This study compares rapid polymer and metal tooling in micro-injection moulding, focusing on mechanical properties and energy efficiency. A micro-tensile bar design was used polymer mould and an aluminium counterpart. Both moulds were tested on a μ-IM machine, monitoring energy consumption during cycles. The study showed: (i) Polymer tooling achieves tensile properties within 6.4% of metal, (ii) up to 17.6% energy savings per moulding, (iii) rapid tools can replace metal for micro-products, offering energy efficiency, reduced lead times for product iterations.
求助全文
通过发布文献求助,成功后即可免费获取论文全文。 去求助
来源期刊
Manufacturing Letters
Manufacturing Letters Engineering-Industrial and Manufacturing Engineering
CiteScore
4.20
自引率
5.10%
发文量
192
审稿时长
60 days
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术官方微信