Zhuocheng Xu , Anne Bonnin , Benjamin Watts , Xinyi Hao , Yuting Dai , Christopher Gourlay , Christian Kübel , Milo S.P. Shaffer , Qianqian Li
{"title":"界面碳化物促进了SiC纳米晶须增强AZ91镁合金的分散和晶粒细化","authors":"Zhuocheng Xu , Anne Bonnin , Benjamin Watts , Xinyi Hao , Yuting Dai , Christopher Gourlay , Christian Kübel , Milo S.P. Shaffer , Qianqian Li","doi":"10.1016/j.matchar.2025.115300","DOIUrl":null,"url":null,"abstract":"<div><div>β-SiC nanowhiskers (SiC<sub>wh</sub>) are promising reinforcements for magnesium matrix nanocomposites (MgMNCs) due to their high strength and compatibility with Mg<img>Al alloys. In this study, SiC<sub>wh</sub> were successfully incorporated into AZ91 alloy via melt stirring. Synchrotron-based phase contrast tomography (PCT) was employed to characterise their three-dimensional dispersion. Notably, the formation of T2-Al₂MgC₂ ternary carbides was observed at the SiC<sub>wh</sub>–matrix interface, indicating interfacial reactions during processing. Atomic-resolution transmission electron microscopy (TEM) revealed nanoscale segregation within these carbides, suggesting a complex growth mechanism. The integration of TEM, scanning electron microscopy (SEM), and electron backscatter diffraction (EBSD) further identified crystallographic orientation relationships (ORs) between SiC<sub>wh</sub>, T2-Al₂MgC₂, and α-Mg. These ORs suggested that T2-Al₂MgC₂ promotes heterogeneous nucleation and grain refinement in the matrix. Moreover, interfacial reactions were found to enhance wetting and dispersion of SiC<sub>wh</sub>, improving their distribution throughout the matrix. These findings provide new mechanistic insights into interfacial phase formation and its influence on microstructure evolution. Controlled interfacial reactions can be leveraged to optimize dispersion and refine grain structure in MgMNCs. Given the simplicity and scalability of melt stirring, this approach offers a promising route for industrial production of SiC-reinforced Mg composites with enhanced properties.</div></div>","PeriodicalId":18727,"journal":{"name":"Materials Characterization","volume":"227 ","pages":"Article 115300"},"PeriodicalIF":4.8000,"publicationDate":"2025-06-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Interfacial carbides enhance dispersion and grain refinement in melt-processed SiC nanowhisker reinforced magnesium AZ91 alloy\",\"authors\":\"Zhuocheng Xu , Anne Bonnin , Benjamin Watts , Xinyi Hao , Yuting Dai , Christopher Gourlay , Christian Kübel , Milo S.P. Shaffer , Qianqian Li\",\"doi\":\"10.1016/j.matchar.2025.115300\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>β-SiC nanowhiskers (SiC<sub>wh</sub>) are promising reinforcements for magnesium matrix nanocomposites (MgMNCs) due to their high strength and compatibility with Mg<img>Al alloys. In this study, SiC<sub>wh</sub> were successfully incorporated into AZ91 alloy via melt stirring. Synchrotron-based phase contrast tomography (PCT) was employed to characterise their three-dimensional dispersion. Notably, the formation of T2-Al₂MgC₂ ternary carbides was observed at the SiC<sub>wh</sub>–matrix interface, indicating interfacial reactions during processing. Atomic-resolution transmission electron microscopy (TEM) revealed nanoscale segregation within these carbides, suggesting a complex growth mechanism. The integration of TEM, scanning electron microscopy (SEM), and electron backscatter diffraction (EBSD) further identified crystallographic orientation relationships (ORs) between SiC<sub>wh</sub>, T2-Al₂MgC₂, and α-Mg. These ORs suggested that T2-Al₂MgC₂ promotes heterogeneous nucleation and grain refinement in the matrix. Moreover, interfacial reactions were found to enhance wetting and dispersion of SiC<sub>wh</sub>, improving their distribution throughout the matrix. These findings provide new mechanistic insights into interfacial phase formation and its influence on microstructure evolution. Controlled interfacial reactions can be leveraged to optimize dispersion and refine grain structure in MgMNCs. Given the simplicity and scalability of melt stirring, this approach offers a promising route for industrial production of SiC-reinforced Mg composites with enhanced properties.</div></div>\",\"PeriodicalId\":18727,\"journal\":{\"name\":\"Materials Characterization\",\"volume\":\"227 \",\"pages\":\"Article 115300\"},\"PeriodicalIF\":4.8000,\"publicationDate\":\"2025-06-14\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Materials Characterization\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S1044580325005893\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, CHARACTERIZATION & TESTING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Materials Characterization","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1044580325005893","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, CHARACTERIZATION & TESTING","Score":null,"Total":0}
Interfacial carbides enhance dispersion and grain refinement in melt-processed SiC nanowhisker reinforced magnesium AZ91 alloy
β-SiC nanowhiskers (SiCwh) are promising reinforcements for magnesium matrix nanocomposites (MgMNCs) due to their high strength and compatibility with MgAl alloys. In this study, SiCwh were successfully incorporated into AZ91 alloy via melt stirring. Synchrotron-based phase contrast tomography (PCT) was employed to characterise their three-dimensional dispersion. Notably, the formation of T2-Al₂MgC₂ ternary carbides was observed at the SiCwh–matrix interface, indicating interfacial reactions during processing. Atomic-resolution transmission electron microscopy (TEM) revealed nanoscale segregation within these carbides, suggesting a complex growth mechanism. The integration of TEM, scanning electron microscopy (SEM), and electron backscatter diffraction (EBSD) further identified crystallographic orientation relationships (ORs) between SiCwh, T2-Al₂MgC₂, and α-Mg. These ORs suggested that T2-Al₂MgC₂ promotes heterogeneous nucleation and grain refinement in the matrix. Moreover, interfacial reactions were found to enhance wetting and dispersion of SiCwh, improving their distribution throughout the matrix. These findings provide new mechanistic insights into interfacial phase formation and its influence on microstructure evolution. Controlled interfacial reactions can be leveraged to optimize dispersion and refine grain structure in MgMNCs. Given the simplicity and scalability of melt stirring, this approach offers a promising route for industrial production of SiC-reinforced Mg composites with enhanced properties.
期刊介绍:
Materials Characterization features original articles and state-of-the-art reviews on theoretical and practical aspects of the structure and behaviour of materials.
The Journal focuses on all characterization techniques, including all forms of microscopy (light, electron, acoustic, etc.,) and analysis (especially microanalysis and surface analytical techniques). Developments in both this wide range of techniques and their application to the quantification of the microstructure of materials are essential facets of the Journal.
The Journal provides the Materials Scientist/Engineer with up-to-date information on many types of materials with an underlying theme of explaining the behavior of materials using novel approaches. Materials covered by the journal include:
Metals & Alloys
Ceramics
Nanomaterials
Biomedical materials
Optical materials
Composites
Natural Materials.