仿生叶片-微槽摩擦副的协同润滑强化和碎屑储存行为及机理

IF 6.3 1区 工程技术 Q1 ENGINEERING, MECHANICAL
Yiman Duan, Jianxiong Wu, Chao Zhang, Liping Wang, Xiaojiang Lu, Junhui Zhang, Bing Xu
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引用次数: 0

摘要

摩擦副是液压马达的关键部件,对液压马达的工作效率和可靠性有重要影响。然而,由于液压马达通常在剧烈的交变载荷下工作,摩擦副极易磨损和失效。本研究以自然界叶脉的高效流体输送特性为灵感,提出了一种创新的仿生叶微槽,实现润滑强化和碎屑储存的性能,从而提高摩擦副的抗摩擦和耐磨性能。通过摩擦磨损实验与理论研究相结合的方法,研究了叶片微沟槽结构参数(宽度、深度和角度)对摩擦副摩擦学行为和磨损失效机理的影响。结果表明,叶片微槽设计可以实现润滑油承载能力和碎屑存储能力的协同平衡。与非沟槽摩擦副相比,优化后的叶片微沟槽摩擦副的摩擦系数和磨损量分别降低了38%和64%。这种仿生叶片微槽结构为提高摩擦副的抗摩擦和耐磨性能提供了一种新的方法。
本文章由计算机程序翻译,如有差异,请以英文原文为准。

Synergistic lubrication reinforce and storage debris behaviors and mechanisms of biomimetic leaf-microgrooves friction pairs

Synergistic lubrication reinforce and storage debris behaviors and mechanisms of biomimetic leaf-microgrooves friction pairs

Friction pairs are the crucial part of hydraulic motors, which significantly affects its operational efficiency and reliability. However, the friction pairs are highly susceptible to wear and failure as hydraulic motors usually operate under drastically alternating loads. Inspired by the efficient fluid transport characteristics of leaf veins in nature, this study proposed an innovative biomimetic leaf-microgrooves to achieve lubrication reinforce and storage debris performances, thereby improving the anti-friction and wear-resistant properties of the friction pairs. By integrating friction and wear experiments with theoretical study, the effects of leaf-microgroove structural parameters - namely, its widths, depths, and angles - on the tribological behaviors and wear failure mechanisms of the friction pairs are investigated. Results show that the leaf-microgrooves design can achieve the synergistic balance between the lubricant load-bearing capacity and the debris storage capacity. Compared with those non-grooved friction pairs, the optimized leaf-microgrooves ones could reduce the friction coefficient and the wear loss by up to 38% and 64%, respectively. This bio-inspired leaf-microgrooves structure offers a novel method to enhance the anti-friction and wear-resistant properties of friction pairs.

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来源期刊
Friction
Friction Engineering-Mechanical Engineering
CiteScore
12.90
自引率
13.20%
发文量
324
审稿时长
13 weeks
期刊介绍: Friction is a peer-reviewed international journal for the publication of theoretical and experimental research works related to the friction, lubrication and wear. Original, high quality research papers and review articles on all aspects of tribology are welcome, including, but are not limited to, a variety of topics, such as: Friction: Origin of friction, Friction theories, New phenomena of friction, Nano-friction, Ultra-low friction, Molecular friction, Ultra-high friction, Friction at high speed, Friction at high temperature or low temperature, Friction at solid/liquid interfaces, Bio-friction, Adhesion, etc. Lubrication: Superlubricity, Green lubricants, Nano-lubrication, Boundary lubrication, Thin film lubrication, Elastohydrodynamic lubrication, Mixed lubrication, New lubricants, New additives, Gas lubrication, Solid lubrication, etc. Wear: Wear materials, Wear mechanism, Wear models, Wear in severe conditions, Wear measurement, Wear monitoring, etc. Surface Engineering: Surface texturing, Molecular films, Surface coatings, Surface modification, Bionic surfaces, etc. Basic Sciences: Tribology system, Principles of tribology, Thermodynamics of tribo-systems, Micro-fluidics, Thermal stability of tribo-systems, etc. Friction is an open access journal. It is published quarterly by Tsinghua University Press and Springer, and sponsored by the State Key Laboratory of Tribology (TsinghuaUniversity) and the Tribology Institute of Chinese Mechanical Engineering Society.
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