Fei Liu , Shenru Wang , Jie Zhang , Wuxiang Zhang , Laurens Snels , David Seveno , Eleonora Ferraris , Jan Ivens
{"title":"3d打印连续碳纤维复合材料的热历史和多尺度分析","authors":"Fei Liu , Shenru Wang , Jie Zhang , Wuxiang Zhang , Laurens Snels , David Seveno , Eleonora Ferraris , Jan Ivens","doi":"10.1016/j.compositesa.2025.109058","DOIUrl":null,"url":null,"abstract":"<div><div>The interfacial bonding properties of 3D-printed continuous carbon fibre composites are strongly influenced by the thermal history related to various printing parameters. However, there remains a gap in understanding the effects of thermal history on specific properties across multiple scales. This study addresses the gap in understanding these effects across multiple scales by developing a numerical temperature model, a computational fluid dynamics model and a representative volume element approach for the deposition process. The temperature model was validated against experimental profiles, where the maximum mean absolute difference is 4.5<!--> <!-->°C, and the flexural performance with 29.8% error is obtained. Through two models, we found that print speed and layer thickness have a significant impact on interfacial bonding and defect formation. This study provides insights into the relationship between thermal history and interfacial behaviour, aiding machine developers in enhancing structural performance, and promoting the application of high-quality composites.</div></div>","PeriodicalId":282,"journal":{"name":"Composites Part A: Applied Science and Manufacturing","volume":"198 ","pages":"Article 109058"},"PeriodicalIF":8.1000,"publicationDate":"2025-06-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Thermal history and multi-scale analyses of 3D-printed continuous carbon fibre composites\",\"authors\":\"Fei Liu , Shenru Wang , Jie Zhang , Wuxiang Zhang , Laurens Snels , David Seveno , Eleonora Ferraris , Jan Ivens\",\"doi\":\"10.1016/j.compositesa.2025.109058\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>The interfacial bonding properties of 3D-printed continuous carbon fibre composites are strongly influenced by the thermal history related to various printing parameters. However, there remains a gap in understanding the effects of thermal history on specific properties across multiple scales. This study addresses the gap in understanding these effects across multiple scales by developing a numerical temperature model, a computational fluid dynamics model and a representative volume element approach for the deposition process. The temperature model was validated against experimental profiles, where the maximum mean absolute difference is 4.5<!--> <!-->°C, and the flexural performance with 29.8% error is obtained. Through two models, we found that print speed and layer thickness have a significant impact on interfacial bonding and defect formation. This study provides insights into the relationship between thermal history and interfacial behaviour, aiding machine developers in enhancing structural performance, and promoting the application of high-quality composites.</div></div>\",\"PeriodicalId\":282,\"journal\":{\"name\":\"Composites Part A: Applied Science and Manufacturing\",\"volume\":\"198 \",\"pages\":\"Article 109058\"},\"PeriodicalIF\":8.1000,\"publicationDate\":\"2025-06-07\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Composites Part A: Applied Science and Manufacturing\",\"FirstCategoryId\":\"1\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S1359835X25003525\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, MANUFACTURING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Composites Part A: Applied Science and Manufacturing","FirstCategoryId":"1","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1359835X25003525","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
Thermal history and multi-scale analyses of 3D-printed continuous carbon fibre composites
The interfacial bonding properties of 3D-printed continuous carbon fibre composites are strongly influenced by the thermal history related to various printing parameters. However, there remains a gap in understanding the effects of thermal history on specific properties across multiple scales. This study addresses the gap in understanding these effects across multiple scales by developing a numerical temperature model, a computational fluid dynamics model and a representative volume element approach for the deposition process. The temperature model was validated against experimental profiles, where the maximum mean absolute difference is 4.5 °C, and the flexural performance with 29.8% error is obtained. Through two models, we found that print speed and layer thickness have a significant impact on interfacial bonding and defect formation. This study provides insights into the relationship between thermal history and interfacial behaviour, aiding machine developers in enhancing structural performance, and promoting the application of high-quality composites.
期刊介绍:
Composites Part A: Applied Science and Manufacturing is a comprehensive journal that publishes original research papers, review articles, case studies, short communications, and letters covering various aspects of composite materials science and technology. This includes fibrous and particulate reinforcements in polymeric, metallic, and ceramic matrices, as well as 'natural' composites like wood and biological materials. The journal addresses topics such as properties, design, and manufacture of reinforcing fibers and particles, novel architectures and concepts, multifunctional composites, advancements in fabrication and processing, manufacturing science, process modeling, experimental mechanics, microstructural characterization, interfaces, prediction and measurement of mechanical, physical, and chemical behavior, and performance in service. Additionally, articles on economic and commercial aspects, design, and case studies are welcomed. All submissions undergo rigorous peer review to ensure they contribute significantly and innovatively, maintaining high standards for content and presentation. The editorial team aims to expedite the review process for prompt publication.