Haoran Xu , Shunli Wang , Kaijing Hu , Haixu Dou , Pengpeng Lu , Jianfu Wang , Yinsheng Li , Huichao Jin , Limei Tian , Luquan Ren
{"title":"仿生机械坚韧,高附着力,可愈合聚氨酯涂层高温防腐和防空化应用","authors":"Haoran Xu , Shunli Wang , Kaijing Hu , Haixu Dou , Pengpeng Lu , Jianfu Wang , Yinsheng Li , Huichao Jin , Limei Tian , Luquan Ren","doi":"10.1016/j.apsusc.2025.163584","DOIUrl":null,"url":null,"abstract":"<div><div>High-temperature corrosion in marine environments demands advanced protective coatings. Inspired by spider silks and mussels, a mechanically tough, high adhesion and healable polyurethane composite coating (PU-FM) was developed. Specifically, a chain extender (FA-FGE diol) rich in multiple Diels-Alder (DA) furan rings was developed to determine the optimal PU matrix, combined with 1 wt% dopamine-modified multi-walled carbon nanotubes. The abundant DA bonds not only provide thermal stability and compactness of the polymer chain for high-temperature anti-corrosion, but also support the compatibility of self-healing properties. PU-FM exhibited outstanding mechanical properties, with a high toughness of 356MJ·m<sup>−3</sup>, strength of 72 MPa, and adhesion of 16.2 MPa. After 60 h of cavitation, average corrosion depths of PU-FM were only 3.4 nm (20℃) and 8.4n m (80℃). The |Z|<sub>0.01Hz</sub> values of PU-FM maintained 1.111 × 10<sup>9</sup> Ω·cm<sup>2</sup> (20℃) and 7.361 × 10<sup>7</sup> Ω·cm<sup>2</sup> (80℃) after exposed to 3.5 wt% NaCl solutions for 30 d. Moreover, PU-FM also demonstrated 93 % self-healing efficiency under near-infrared light for 90 s, retaining 81 % after three cycles. This approach, combining DA bond-rich chain extenders with nanofiller reinforcement, offers a novel solution for high-temperature anti-corrosion and self-healing coatings, addressing critical challenges in marine and industrial applications.</div></div>","PeriodicalId":247,"journal":{"name":"Applied Surface Science","volume":"706 ","pages":"Article 163584"},"PeriodicalIF":6.3000,"publicationDate":"2025-05-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Bioinspired mechanically tough, high Adhesion, and healable polyurethane coating for high-temperature anti-corrosion and anti-cavitation applications\",\"authors\":\"Haoran Xu , Shunli Wang , Kaijing Hu , Haixu Dou , Pengpeng Lu , Jianfu Wang , Yinsheng Li , Huichao Jin , Limei Tian , Luquan Ren\",\"doi\":\"10.1016/j.apsusc.2025.163584\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>High-temperature corrosion in marine environments demands advanced protective coatings. Inspired by spider silks and mussels, a mechanically tough, high adhesion and healable polyurethane composite coating (PU-FM) was developed. Specifically, a chain extender (FA-FGE diol) rich in multiple Diels-Alder (DA) furan rings was developed to determine the optimal PU matrix, combined with 1 wt% dopamine-modified multi-walled carbon nanotubes. The abundant DA bonds not only provide thermal stability and compactness of the polymer chain for high-temperature anti-corrosion, but also support the compatibility of self-healing properties. PU-FM exhibited outstanding mechanical properties, with a high toughness of 356MJ·m<sup>−3</sup>, strength of 72 MPa, and adhesion of 16.2 MPa. After 60 h of cavitation, average corrosion depths of PU-FM were only 3.4 nm (20℃) and 8.4n m (80℃). The |Z|<sub>0.01Hz</sub> values of PU-FM maintained 1.111 × 10<sup>9</sup> Ω·cm<sup>2</sup> (20℃) and 7.361 × 10<sup>7</sup> Ω·cm<sup>2</sup> (80℃) after exposed to 3.5 wt% NaCl solutions for 30 d. Moreover, PU-FM also demonstrated 93 % self-healing efficiency under near-infrared light for 90 s, retaining 81 % after three cycles. This approach, combining DA bond-rich chain extenders with nanofiller reinforcement, offers a novel solution for high-temperature anti-corrosion and self-healing coatings, addressing critical challenges in marine and industrial applications.</div></div>\",\"PeriodicalId\":247,\"journal\":{\"name\":\"Applied Surface Science\",\"volume\":\"706 \",\"pages\":\"Article 163584\"},\"PeriodicalIF\":6.3000,\"publicationDate\":\"2025-05-21\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Applied Surface Science\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0169433225012991\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"CHEMISTRY, PHYSICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Applied Surface Science","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0169433225012991","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"CHEMISTRY, PHYSICAL","Score":null,"Total":0}
Bioinspired mechanically tough, high Adhesion, and healable polyurethane coating for high-temperature anti-corrosion and anti-cavitation applications
High-temperature corrosion in marine environments demands advanced protective coatings. Inspired by spider silks and mussels, a mechanically tough, high adhesion and healable polyurethane composite coating (PU-FM) was developed. Specifically, a chain extender (FA-FGE diol) rich in multiple Diels-Alder (DA) furan rings was developed to determine the optimal PU matrix, combined with 1 wt% dopamine-modified multi-walled carbon nanotubes. The abundant DA bonds not only provide thermal stability and compactness of the polymer chain for high-temperature anti-corrosion, but also support the compatibility of self-healing properties. PU-FM exhibited outstanding mechanical properties, with a high toughness of 356MJ·m−3, strength of 72 MPa, and adhesion of 16.2 MPa. After 60 h of cavitation, average corrosion depths of PU-FM were only 3.4 nm (20℃) and 8.4n m (80℃). The |Z|0.01Hz values of PU-FM maintained 1.111 × 109 Ω·cm2 (20℃) and 7.361 × 107 Ω·cm2 (80℃) after exposed to 3.5 wt% NaCl solutions for 30 d. Moreover, PU-FM also demonstrated 93 % self-healing efficiency under near-infrared light for 90 s, retaining 81 % after three cycles. This approach, combining DA bond-rich chain extenders with nanofiller reinforcement, offers a novel solution for high-temperature anti-corrosion and self-healing coatings, addressing critical challenges in marine and industrial applications.
期刊介绍:
Applied Surface Science covers topics contributing to a better understanding of surfaces, interfaces, nanostructures and their applications. The journal is concerned with scientific research on the atomic and molecular level of material properties determined with specific surface analytical techniques and/or computational methods, as well as the processing of such structures.