Foamed cementitious composites with 3D-printed auxetic lattice reinforcement: enhancing static and cyclic performance

This study develops a novel class of 3D-printed auxetic lattice reinforced foamed cementitious composites, aimed at overcoming the brittleness and low strength of conventional foamed cement while maintaining lightweight characteristic. Polymeric auxetic lattices (mechanical metamaterials with negative Poisson's ratio) were 3D printed and embedded in foamed cement matrix. Static and cyclic compression tests were conducted to evaluate load-bearing capacity, energy absorption, and failure mechanisms. X-ray computed tomography (CT) analysis was performed to examine interfacial behavior between the lattice and cement matrix. Results indicate that 3D auxetic lattices significantly enhance strength and ductility through multidirectional lateral confinement, where the energy absorption increased by up to 2.8 times compared to unreinforced foamed cement at a density of 550 kg/m³. Specifically, the 3D auxetic lattices reinforced composites showed pronounced resilience under cyclic loading, exhibiting gradual and ductile damage evolution while sustaining performance beyond 700 cycles. In comparison, 2D auxetic lattices which provide negative Poisson's ratio only in-plane are less effective in reinforcing foamed cement matrix. Additionally, although non-auxetic lattice increased load-carrying capacity to some degree, the corresponding composites structure showed localized shear failure and premature structural degradation under cyclic loading. Overall, the active reinforcement effect of auxetic lattices enables the development of advanced foamed cementitious composites for impact mitigation, blast protection, and buoyant components requiring energy absorption and repeated-load resilience.