增强天然橡胶的保气性:提高性能的途径

IF 3.1 3区 化学 Q2 POLYMER SCIENCE
Wichain Chailad, Keardtisak Tongsom, Kantima Chaochanchaikul, Chuntip Sakulkhaemaruethai
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引用次数: 0

摘要

确保天然橡胶(NR)的保气性对于轮胎、内胎和密封材料等应用至关重要,在这些应用中,最大限度地减少压力损失可以提高性能和耐久性。然而,NR具有较差的气体阻隔性能,需要修改以改善空气潴留。本研究评估了三种具有成本效益的工业填料——膨润土、碳酸钙和炭黑(AUSTIN black A-325 (CB))对NR渗透率和力学性能的影响。不同于以往的研究聚焦于纳米填料或聚合物共混,本研究研究了大规模的、商业上可行的填料,为工业应用提供了实际的解决方案。测试了含10 - 40phr填料的NR复合材料的透气性、抗拉强度、抗撕裂性和硬度。使用定制设计的测试设备测量空气潴留,确保与实际应用的相关性,同时根据ASTM标准评估机械性能。结果表明,炭黑比膨润土和碳酸钙更能有效地降低压力损失。膨润土在10 phr时压力损失最小,但浓度越高,分散越差,效率越低。碳酸钙提供了适度和稳定的改善,在高负荷下效果逐渐减弱。CB显著提高了抗拉强度,在20phr时达到峰值23.9 MPa,但对撕裂强度影响不大。硬度随填料的增加而增加,在40 phr时,CB达到52 Shore A,其次是膨润土(47)和碳酸钙(46)。这些发现强调填料的选择和浓度优化,以平衡空气潴留和机械性能。CB是最有效的增强剂和气体屏障改性剂,使其成为要求低透气性的工业应用的理想选择。未来的研究应进一步探索填料组合和长期稳定性,以进一步优化NR的性能。图形抽象
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Enhancing air retention in natural rubber: a path to improved performance

Ensuring air retention in natural rubber (NR) is crucial for applications such as tyres, inner tubes, and sealing materials, where minimizing pressure loss enhances performance and durability. However, NR has poor gas barrier properties, necessitating modifications to improve air retention. This study evaluates the effects of three cost-effective industrial fillers—bentonite, calcium carbonate, and carbon black, AUSTIN BLACK A-325 (CB)—on NR permeability and mechanical performance. Unlike prior research focusing on nanofillers or polymer blending, this study investigates large-scale, commercially viable fillers to provide practical solutions for industrial applications. NR composites containing 10–40 phr of each filler were tested for air permeability, tensile strength, tear resistance, and hardness. Air retention was measured using a custom-designed test apparatus, ensuring relevance for real-world applications, while mechanical properties were assessed following ASTM standards. The results indicate that CB is the most effective filler for reducing pressure loss, outperforming bentonite and calcium carbonate. Bentonite at 10 phr exhibited the lowest pressure loss, but its efficiency declined at higher concentrations due to poor dispersion. Calcium carbonate provided moderate and stable improvement, with diminishing effects at higher loadings. CB significantly enhanced tensile strength, peaking at 23.9 MPa at 20 phr, but had little impact on tear strength. Hardness increased with all fillers, with CB reaching 52 Shore A at 40 phr, followed by bentonite (47) and calcium carbonate (46). These findings emphasize filler selection and concentration optimization for balancing air retention and mechanical properties. CB is the most effective reinforcement and gas barrier modifier, making it ideal for industrial applications requiring low air permeability. Future research should explore filler combinations and long-term stability to optimize NR performance further.

Graphical abstract

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来源期刊
Polymer Bulletin
Polymer Bulletin 化学-高分子科学
CiteScore
6.00
自引率
6.20%
发文量
0
审稿时长
5.5 months
期刊介绍: "Polymer Bulletin" is a comprehensive academic journal on polymer science founded in 1988. It was founded under the initiative of the late Mr. Wang Baoren, a famous Chinese chemist and educator. This journal is co-sponsored by the Chinese Chemical Society, the Institute of Chemistry, and the Chinese Academy of Sciences and is supervised by the China Association for Science and Technology. It is a core journal and is publicly distributed at home and abroad. "Polymer Bulletin" is a monthly magazine with multiple columns, including a project application guide, outlook, review, research papers, highlight reviews, polymer education and teaching, information sharing, interviews, polymer science popularization, etc. The journal is included in the CSCD Chinese Science Citation Database. It serves as the source journal for Chinese scientific and technological paper statistics and the source journal of Peking University's "Overview of Chinese Core Journals."
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