Methodology development: evaluation of structural, thermal, and mechanical properties of poly(lactic acid)/poly(butylene adipate-co-terephthalate) blends for biodegradable mulch

Microplastic pollution from the agriculture industry presents a growing environmental and public health concern, driven in part by the widespread use of poly(ethylene) (PE)-based mulch. While plastic mulch is essential for sustaining an increasing global population, its contribution to microplastic pollution necessitates alternative solutions. This work addresses the urgent need for biodegradable mulches (BDMs) that match the performance of traditional PE films. A comprehensive methodology is proposed for the development and characterization of novel BDM formulations, informed by scientific literature, regulatory guidelines, commercial practices, and industry standards. The proposed approach emphasizes scalable formulation and processing of biodegradable polymer feedstocks, avoiding toxic solvents through thermal blending. For laboratory-scale production, hot melt pressing and blow film molding techniques are highlighted for their ability to produce uniform and reproducible films. Uniaxial mechanical testing of dog bone-shaped samples is recommended for rapid performance screening against industry benchmarks while film stability, water absorption, and biodegradation are evaluated under simulated agricultural conditions. Analytical techniques such as thermogravimetric analysis and differential scanning calorimetry are employed to characterize key properties, ensuring that the developed BDMs align with practical and environmental demands.