Bing Du , Xingze Zhen , Fenghua Liu , Chaoyang Huang , Ziwei Feng , Hailong Cui , Mingxin Dong
{"title":"金属层材料性能对金属层压板抗皱性能的影响","authors":"Bing Du , Xingze Zhen , Fenghua Liu , Chaoyang Huang , Ziwei Feng , Hailong Cui , Mingxin Dong","doi":"10.1016/j.engfailanal.2025.109662","DOIUrl":null,"url":null,"abstract":"<div><div>Metal laminates are prone to wrinkling in the plastic forming, and the mechanical response differences between different metal layers lead to the complexity of the wrinkling mechanism. However, understanding how these differences affect wrinkle resistance can improve the laminate anti-wrinkle properties. Therefore, this study established evaluation indicators for wrinkle resistance based on macroscopic morphological characteristics using the Yoshida Buckling test and the finite element method. Furthermore, the influence of material parameters of different metal layers (including elastic modulus <em>E</em>, Poisson ratio <em>μ</em>, strength coefficient <em>K</em>, and hardening index <em>n</em>) on the laminate wrinkle resistance was analyzed. The study indicates that increasing the parameters <em>E</em>, <em>μ,</em> and <em>K</em> or decreasing <em>n</em> can enhance the overall wrinkle resistance on metal laminates. In addition, orthogonal test methods further reveal the sensitivity of each parameter to wrinkle resistance. The results demonstrate that the material properties of the base layer exhibit higher sensitivity to wrinkling resistance than those of the cladding layer. The sensitivity hierarchy follows <em>n</em> > <em>K</em> > <em>E</em> > <em>μ</em>. At the same time, the optimal parameter combination for wrinkle resistance is obtained. The research result provides a theoretical basis and guidance for the optimal design and manufacture of metal laminates.</div></div>","PeriodicalId":11677,"journal":{"name":"Engineering Failure Analysis","volume":"177 ","pages":"Article 109662"},"PeriodicalIF":4.4000,"publicationDate":"2025-05-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Effect of metal layer material properties on the metal laminate wrinkle resistance\",\"authors\":\"Bing Du , Xingze Zhen , Fenghua Liu , Chaoyang Huang , Ziwei Feng , Hailong Cui , Mingxin Dong\",\"doi\":\"10.1016/j.engfailanal.2025.109662\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>Metal laminates are prone to wrinkling in the plastic forming, and the mechanical response differences between different metal layers lead to the complexity of the wrinkling mechanism. However, understanding how these differences affect wrinkle resistance can improve the laminate anti-wrinkle properties. Therefore, this study established evaluation indicators for wrinkle resistance based on macroscopic morphological characteristics using the Yoshida Buckling test and the finite element method. Furthermore, the influence of material parameters of different metal layers (including elastic modulus <em>E</em>, Poisson ratio <em>μ</em>, strength coefficient <em>K</em>, and hardening index <em>n</em>) on the laminate wrinkle resistance was analyzed. The study indicates that increasing the parameters <em>E</em>, <em>μ,</em> and <em>K</em> or decreasing <em>n</em> can enhance the overall wrinkle resistance on metal laminates. In addition, orthogonal test methods further reveal the sensitivity of each parameter to wrinkle resistance. The results demonstrate that the material properties of the base layer exhibit higher sensitivity to wrinkling resistance than those of the cladding layer. The sensitivity hierarchy follows <em>n</em> > <em>K</em> > <em>E</em> > <em>μ</em>. At the same time, the optimal parameter combination for wrinkle resistance is obtained. The research result provides a theoretical basis and guidance for the optimal design and manufacture of metal laminates.</div></div>\",\"PeriodicalId\":11677,\"journal\":{\"name\":\"Engineering Failure Analysis\",\"volume\":\"177 \",\"pages\":\"Article 109662\"},\"PeriodicalIF\":4.4000,\"publicationDate\":\"2025-05-08\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Engineering Failure Analysis\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S1350630725004030\",\"RegionNum\":2,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, MECHANICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Engineering Failure Analysis","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1350630725004030","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}
Effect of metal layer material properties on the metal laminate wrinkle resistance
Metal laminates are prone to wrinkling in the plastic forming, and the mechanical response differences between different metal layers lead to the complexity of the wrinkling mechanism. However, understanding how these differences affect wrinkle resistance can improve the laminate anti-wrinkle properties. Therefore, this study established evaluation indicators for wrinkle resistance based on macroscopic morphological characteristics using the Yoshida Buckling test and the finite element method. Furthermore, the influence of material parameters of different metal layers (including elastic modulus E, Poisson ratio μ, strength coefficient K, and hardening index n) on the laminate wrinkle resistance was analyzed. The study indicates that increasing the parameters E, μ, and K or decreasing n can enhance the overall wrinkle resistance on metal laminates. In addition, orthogonal test methods further reveal the sensitivity of each parameter to wrinkle resistance. The results demonstrate that the material properties of the base layer exhibit higher sensitivity to wrinkling resistance than those of the cladding layer. The sensitivity hierarchy follows n > K > E > μ. At the same time, the optimal parameter combination for wrinkle resistance is obtained. The research result provides a theoretical basis and guidance for the optimal design and manufacture of metal laminates.
期刊介绍:
Engineering Failure Analysis publishes research papers describing the analysis of engineering failures and related studies.
Papers relating to the structure, properties and behaviour of engineering materials are encouraged, particularly those which also involve the detailed application of materials parameters to problems in engineering structures, components and design. In addition to the area of materials engineering, the interacting fields of mechanical, manufacturing, aeronautical, civil, chemical, corrosion and design engineering are considered relevant. Activity should be directed at analysing engineering failures and carrying out research to help reduce the incidences of failures and to extend the operating horizons of engineering materials.
Emphasis is placed on the mechanical properties of materials and their behaviour when influenced by structure, process and environment. Metallic, polymeric, ceramic and natural materials are all included and the application of these materials to real engineering situations should be emphasised. The use of a case-study based approach is also encouraged.
Engineering Failure Analysis provides essential reference material and critical feedback into the design process thereby contributing to the prevention of engineering failures in the future. All submissions will be subject to peer review from leading experts in the field.