Evaluation of the performance and detection of the oxygen reduction reaction kinetics of metal doped imine framework in proton exchange membrane fuel cells

Fe/N/C based catalysts are the best positioned ones to replace the state-of-the-art Pt-based catalysts for the oxygen reduction reaction (ORR) in Proton Exchange Membrane Fuel Cells (PEMFCs). Here, a Fe/N/C catalyst characterized by a high N/C ratio, has been synthesized from the pyrolysis of a N-rich imine-based polymer. In acidic electrolyte (0.1 M HClO₄) the catalyst demonstrates notable ORR activity with E_onset and E_1/2 values of 1.09 and 0.77 V vs. RHE, respectively. Furthermore, the catalyst’s performance has been assessed in a single cell PEMFC setup. The optimization of the membrane electrode assembly (MEA) with the Fe/N/C catalyst entails examining various ionomer to catalyst ratios (I/C) as well as two coating methods: spray coating and drop casting. The optimized MEA achieved a cell performance of 725 mA cm⁻² at 0.3 V and a power density close to 220 mW cm⁻². In order to understand the factors influencing PEMFC polarisation curves, electrochemical impedance spectroscopy (EIS) was performed under potentiostatic conditions. The effect of operational parameters, such as ionomer to catalyst ratios (I/C) and the use of either O₂ or air at the anode feed, has been investigated. EIS spectra allow the calculation of the distribution of relaxation times (DRT), providing insights into the rate and resistance of the ORR process occurring at the MEA. Notably, the cathode with an I/C= 2, prepared by drop casting, exhibited superior performance attributed to reduced ORR resistances. The current density and power density reached with the 25 cm² MEA are comparable to those obtained with the 5 cm² MEA using O₂ as cathode reactant.