基于摩擦电Stribeck曲线的滑动轴承润滑状态监测

IF 16.8 1区 材料科学 Q1 CHEMISTRY, PHYSICAL
Zhiyuan Yang , Mang Gao , Shinya Imamura , Tomoyasu Shiroya , Jean-Jacques Delaunay , Junho Choi
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引用次数: 0

摘要

保持最佳的润滑状态对于机械的高效和安全运行至关重要。经典摩擦学理论采用Stribeck曲线通过测量不同载荷和速度下的摩擦力来描述润滑状态,不可避免地需要外部传感器来获取摩擦力矩,这限制了实际应用。在这项研究中,我们将摩擦电原理应用于商用滑动轴承,在对原始结构进行最小改变的情况下实现自供电润滑状态监测。首次对氟掺杂类金刚石(F-DLC)薄膜进行了系统的研究,并通过优化氟掺杂证明了该类薄膜是一种有前途的电负性材料,具有提高产量和耐用性的优点。在一个设计良好的平台上,对所设计的摩擦电滑动轴承的电流和摩擦系数(COF)在不同载荷和转速、不同润滑剂的作用下进行了同时测试,结果显示出相反的趋势。因此,电流信号可以作为监测润滑状态的“摩擦-电-斯特里贝克曲线”。利用德拜长度概念阐明了不同润滑条件下输出变化的机理。本文从摩擦电的角度对摩擦学中的经典概念Stribeck曲线进行了解释。它不仅在机械系统的自供电和实时润滑状态监测方面具有巨大的应用潜力,而且在齿轮和轴承设计、润滑油成分改进和发动机结构优化等摩擦学领域也具有重要的指导作用。
本文章由计算机程序翻译,如有差异,请以英文原文为准。

Lubrication state monitoring of sliding bearing based on triboelectric Stribeck curve

Lubrication state monitoring of sliding bearing based on triboelectric Stribeck curve
Maintaining an optimal lubrication state is essential for the efficient and safe operation of machinery. Classical tribology theory employs the Stribeck curve to describe lubrication states by measuring friction forces under varying loads and speeds, inevitably requiring external sensors to obtain the friction torque, which limits practical applications. In this study, we applied the triboelectric principle to a commercial sliding bearing to achieve self-powered lubrication state monitoring with minimal alterations to the original structure. Fluorine-doped diamond-like carbon (F-DLC) films were systematically studied for the first time and demonstrated to be promising electronegative materials with enhanced output and durability through optimal fluorine doping. The electrical current and coefficient of friction (COF) of the proposed triboelectric sliding bearing were tested simultaneously using a well-designed platform under different loads and rotational speeds with various lubricants, revealing opposite trends. Thus, the current signals can serve as a “triboelectric Stribeck curve” for monitoring the lubrication states. The mechanism underlying the output changes under different lubrication regimes was elucidated using the Debye length concept. This study interprets the Stribeck curve, a classic concept in tribology, from the triboelectric perspective. It not only holds great potential for application in self-powered and real-time lubrication state monitoring of mechanical systems but also plays an important guiding role in other fields of tribology, such as gear and bearing design, lubricant composition improvement, and engine structure optimization.
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来源期刊
Nano Energy
Nano Energy CHEMISTRY, PHYSICAL-NANOSCIENCE & NANOTECHNOLOGY
CiteScore
30.30
自引率
7.40%
发文量
1207
审稿时长
23 days
期刊介绍: Nano Energy is a multidisciplinary, rapid-publication forum of original peer-reviewed contributions on the science and engineering of nanomaterials and nanodevices used in all forms of energy harvesting, conversion, storage, utilization and policy. Through its mixture of articles, reviews, communications, research news, and information on key developments, Nano Energy provides a comprehensive coverage of this exciting and dynamic field which joins nanoscience and nanotechnology with energy science. The journal is relevant to all those who are interested in nanomaterials solutions to the energy problem. Nano Energy publishes original experimental and theoretical research on all aspects of energy-related research which utilizes nanomaterials and nanotechnology. Manuscripts of four types are considered: review articles which inform readers of the latest research and advances in energy science; rapid communications which feature exciting research breakthroughs in the field; full-length articles which report comprehensive research developments; and news and opinions which comment on topical issues or express views on the developments in related fields.
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