基于深度强化学习的表面贴装技术中的人在环控制

IF 2.2 4区 计算机科学 Q2 AUTOMATION & CONTROL SYSTEMS
Qianqian Zhang, Pengfei Li, Yun-Bo Zhao, Yu Kang
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引用次数: 0

摘要

考虑到锡膏印刷在表面贴装技术(SMT)生产过程中的重要性,以及关键工艺参数对锡膏印刷效果的决定性影响。传统的方法,无论是手工调整还是机器调整,由于停机时间长,产能损失很大,机器不能根据人类专家知识自适应调整参数,从而影响了锡膏印刷的合格率和SMT生产线的效率。提出了一种打印关键工艺参数的人机一体化优化方法。通过建立印刷质量预测模型和关键工艺参数策略模型,形成闭环控制系统,利用专家知识实现机器自主参数整定。并且本文完成了基于深度强化学习方法的策略模型的建立,使SMT生产线能够基于SPI数据实时预测和调整关键工艺参数。此外,本文所描述的优化方法保留了人工操作人员的最终决策权,保证了系统中预测偏差和决策失败历史的应急修正。最后的实验结果表明,本文提出的优化方法在合格率、校正效果、SPI数据预测等方面都取得了良好的效果。验证了该方法在SMT生产线中人在环优化中的有效性和价值。
本文章由计算机程序翻译,如有差异,请以英文原文为准。

Human-on-the-Loop Control in Surface Mount Technology via Deep Reinforcement Learning

Human-on-the-Loop Control in Surface Mount Technology via Deep Reinforcement Learning

Considering the importance of solder paste printing in the production process of surface mounted technology (SMT), as well as the decisive impact of key process parameters on the solder paste printing effect. Traditional methods, whether manual or machine tuning, suffer from significant production capacity losses due to long downtime, and machines cannot adaptively adjust parameters based on human expert knowledge, thereby affecting the qualification rate of solder paste printing and the efficiency of SMT production lines. This paper proposes a human–machine integration optimization method for key printing process parameters. By establishing a printing quality prediction model and a key process parameter strategy model, a closed-loop control system has been formed to achieve machine autonomous parameter tuning with expert knowledge. And this paper has completed the establishment of the strategy model based on deep reinforcement learning methods, enabling the SMT production line to predict and adjust key process parameters in real time based on SPI data. In addition, the optimization method described in this paper retains the final decision-making authority of human operators to ensure emergency correction of prediction bias and decision failure history in the system. The final experimental results of this paper indicate that the proposed optimization method performs well in terms of qualification rate, correction effect, SPI data prediction, etc. These demonstrate the effectiveness and value of the proposed human-on-the-loop optimization method in SMT production lines.

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来源期刊
IET Control Theory and Applications
IET Control Theory and Applications 工程技术-工程:电子与电气
CiteScore
5.70
自引率
7.70%
发文量
167
审稿时长
5.1 months
期刊介绍: IET Control Theory & Applications is devoted to control systems in the broadest sense, covering new theoretical results and the applications of new and established control methods. Among the topics of interest are system modelling, identification and simulation, the analysis and design of control systems (including computer-aided design), and practical implementation. The scope encompasses technological, economic, physiological (biomedical) and other systems, including man-machine interfaces. Most of the papers published deal with original work from industrial and government laboratories and universities, but subject reviews and tutorial expositions of current methods are welcomed. Correspondence discussing published papers is also welcomed. Applications papers need not necessarily involve new theory. Papers which describe new realisations of established methods, or control techniques applied in a novel situation, or practical studies which compare various designs, would be of interest. Of particular value are theoretical papers which discuss the applicability of new work or applications which engender new theoretical applications.
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