Xiao-Ze Ma , Xu Wang , Ting Chen , Jia-Chu Yang , Le Shi , Kai Zhu , Xin-Xin Zhang , Wen-Tie Yang , Ze-Hua Dong
{"title":"低碳钢在薄油膜下的大气腐蚀:盐微滴在油相中的乳化、分散和模拟","authors":"Xiao-Ze Ma , Xu Wang , Ting Chen , Jia-Chu Yang , Le Shi , Kai Zhu , Xin-Xin Zhang , Wen-Tie Yang , Ze-Hua Dong","doi":"10.1016/j.corsci.2025.112942","DOIUrl":null,"url":null,"abstract":"<div><div>This study investigated the deterioration mechanism of anti-rust oil (ARO) composed of sodium petroleum sulfonate (SPS) and white oil in humid atmospheres. The results demonstrated that ARO film can effectively intercept intruding saline droplets to protect the steel substrate. Micro-infrared analysis reveals that the SPS can transform water molecules from free to bound states through directional adsorption and reversed micelle effect, thereby reducing the corrosivity of intruding moisture in AROs. However, excessive saline intrusion may destabilise water-in-oil (W/O) micelles, causing water droplets to re-deposit on the surface of the steel substrate. Theoretical calculations suggest that the intermolecular forces between water clusters and metal ions enhance the electrostatic repulsion between the sulfonic groups of SPS, thus destroying the water/oil emulsion system and increasing the risk of corrosion.</div></div>","PeriodicalId":290,"journal":{"name":"Corrosion Science","volume":"252 ","pages":"Article 112942"},"PeriodicalIF":7.4000,"publicationDate":"2025-04-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Atmospheric corrosion of mild steel under thin oil film: Emulsification, dispersion, and simulation of saline microdroplets in the oil phase\",\"authors\":\"Xiao-Ze Ma , Xu Wang , Ting Chen , Jia-Chu Yang , Le Shi , Kai Zhu , Xin-Xin Zhang , Wen-Tie Yang , Ze-Hua Dong\",\"doi\":\"10.1016/j.corsci.2025.112942\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>This study investigated the deterioration mechanism of anti-rust oil (ARO) composed of sodium petroleum sulfonate (SPS) and white oil in humid atmospheres. The results demonstrated that ARO film can effectively intercept intruding saline droplets to protect the steel substrate. Micro-infrared analysis reveals that the SPS can transform water molecules from free to bound states through directional adsorption and reversed micelle effect, thereby reducing the corrosivity of intruding moisture in AROs. However, excessive saline intrusion may destabilise water-in-oil (W/O) micelles, causing water droplets to re-deposit on the surface of the steel substrate. Theoretical calculations suggest that the intermolecular forces between water clusters and metal ions enhance the electrostatic repulsion between the sulfonic groups of SPS, thus destroying the water/oil emulsion system and increasing the risk of corrosion.</div></div>\",\"PeriodicalId\":290,\"journal\":{\"name\":\"Corrosion Science\",\"volume\":\"252 \",\"pages\":\"Article 112942\"},\"PeriodicalIF\":7.4000,\"publicationDate\":\"2025-04-15\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Corrosion Science\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0010938X25002690\",\"RegionNum\":1,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Corrosion Science","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0010938X25002690","RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
Atmospheric corrosion of mild steel under thin oil film: Emulsification, dispersion, and simulation of saline microdroplets in the oil phase
This study investigated the deterioration mechanism of anti-rust oil (ARO) composed of sodium petroleum sulfonate (SPS) and white oil in humid atmospheres. The results demonstrated that ARO film can effectively intercept intruding saline droplets to protect the steel substrate. Micro-infrared analysis reveals that the SPS can transform water molecules from free to bound states through directional adsorption and reversed micelle effect, thereby reducing the corrosivity of intruding moisture in AROs. However, excessive saline intrusion may destabilise water-in-oil (W/O) micelles, causing water droplets to re-deposit on the surface of the steel substrate. Theoretical calculations suggest that the intermolecular forces between water clusters and metal ions enhance the electrostatic repulsion between the sulfonic groups of SPS, thus destroying the water/oil emulsion system and increasing the risk of corrosion.
期刊介绍:
Corrosion occurrence and its practical control encompass a vast array of scientific knowledge. Corrosion Science endeavors to serve as the conduit for the exchange of ideas, developments, and research across all facets of this field, encompassing both metallic and non-metallic corrosion. The scope of this international journal is broad and inclusive. Published papers span from highly theoretical inquiries to essentially practical applications, covering diverse areas such as high-temperature oxidation, passivity, anodic oxidation, biochemical corrosion, stress corrosion cracking, and corrosion control mechanisms and methodologies.
This journal publishes original papers and critical reviews across the spectrum of pure and applied corrosion, material degradation, and surface science and engineering. It serves as a crucial link connecting metallurgists, materials scientists, and researchers investigating corrosion and degradation phenomena. Join us in advancing knowledge and understanding in the vital field of corrosion science.