Pengcheng Tao , Aosong Wei , Li Dai , Zhuofan Deng , Dingliang Xu , Cao Heng , Xiafei Wu , Wenjie Lv , Hualin Wang
{"title":"微通道分离器深度净化氢化油中微量细颗粒","authors":"Pengcheng Tao , Aosong Wei , Li Dai , Zhuofan Deng , Dingliang Xu , Cao Heng , Xiafei Wu , Wenjie Lv , Hualin Wang","doi":"10.1016/j.cep.2025.110321","DOIUrl":null,"url":null,"abstract":"<div><div>The purification of hydrogenated oil using diatomaceous earth filtration separators has the high economic costs and material consumption. Previously, our team had achieved some industrial advantages by treating hydrogenated oils with microchannel separators; however there is still room for deep purification of micron-sized particulate pollutants.</div><div>In this study, a pilot-scale microchannel separator with a capacity of 1 m<sup>3</sup>/h was used for the deep purification of hydrogenated oil following the industrial-scale microchannel separator to enhance the its separation precision. Two separation media with equivalent diameters were used. The pilot microchannel separator was filled with a finer separating medium with an equivalent diameter of 0.3 ∼ 0.6 mm, which achieved an average turbidity reduction of 13.3 %. Moreover, the total particle number exhibited an average decrease of 43.4 %. The deep purification treatment extended the operation cycle of the downstream diatomite filter to 1.7 times its original duration. Using the microchannel separator, a projected reduction of 15 tons/year in solid waste discharge is anticipated for a petroleum resin process with a treatment capacity of 40 m³/h. This translates to an annual cost saving of 27 %.</div></div>","PeriodicalId":9929,"journal":{"name":"Chemical Engineering and Processing - Process Intensification","volume":"213 ","pages":"Article 110321"},"PeriodicalIF":3.8000,"publicationDate":"2025-04-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Deep purification of trace fine particles in hydrogenated oil by microchannel separator\",\"authors\":\"Pengcheng Tao , Aosong Wei , Li Dai , Zhuofan Deng , Dingliang Xu , Cao Heng , Xiafei Wu , Wenjie Lv , Hualin Wang\",\"doi\":\"10.1016/j.cep.2025.110321\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>The purification of hydrogenated oil using diatomaceous earth filtration separators has the high economic costs and material consumption. Previously, our team had achieved some industrial advantages by treating hydrogenated oils with microchannel separators; however there is still room for deep purification of micron-sized particulate pollutants.</div><div>In this study, a pilot-scale microchannel separator with a capacity of 1 m<sup>3</sup>/h was used for the deep purification of hydrogenated oil following the industrial-scale microchannel separator to enhance the its separation precision. Two separation media with equivalent diameters were used. The pilot microchannel separator was filled with a finer separating medium with an equivalent diameter of 0.3 ∼ 0.6 mm, which achieved an average turbidity reduction of 13.3 %. Moreover, the total particle number exhibited an average decrease of 43.4 %. The deep purification treatment extended the operation cycle of the downstream diatomite filter to 1.7 times its original duration. Using the microchannel separator, a projected reduction of 15 tons/year in solid waste discharge is anticipated for a petroleum resin process with a treatment capacity of 40 m³/h. This translates to an annual cost saving of 27 %.</div></div>\",\"PeriodicalId\":9929,\"journal\":{\"name\":\"Chemical Engineering and Processing - Process Intensification\",\"volume\":\"213 \",\"pages\":\"Article 110321\"},\"PeriodicalIF\":3.8000,\"publicationDate\":\"2025-04-15\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Chemical Engineering and Processing - Process Intensification\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0255270125001709\",\"RegionNum\":3,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"ENERGY & FUELS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Chemical Engineering and Processing - Process Intensification","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0255270125001709","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"ENERGY & FUELS","Score":null,"Total":0}
Deep purification of trace fine particles in hydrogenated oil by microchannel separator
The purification of hydrogenated oil using diatomaceous earth filtration separators has the high economic costs and material consumption. Previously, our team had achieved some industrial advantages by treating hydrogenated oils with microchannel separators; however there is still room for deep purification of micron-sized particulate pollutants.
In this study, a pilot-scale microchannel separator with a capacity of 1 m3/h was used for the deep purification of hydrogenated oil following the industrial-scale microchannel separator to enhance the its separation precision. Two separation media with equivalent diameters were used. The pilot microchannel separator was filled with a finer separating medium with an equivalent diameter of 0.3 ∼ 0.6 mm, which achieved an average turbidity reduction of 13.3 %. Moreover, the total particle number exhibited an average decrease of 43.4 %. The deep purification treatment extended the operation cycle of the downstream diatomite filter to 1.7 times its original duration. Using the microchannel separator, a projected reduction of 15 tons/year in solid waste discharge is anticipated for a petroleum resin process with a treatment capacity of 40 m³/h. This translates to an annual cost saving of 27 %.
期刊介绍:
Chemical Engineering and Processing: Process Intensification is intended for practicing researchers in industry and academia, working in the field of Process Engineering and related to the subject of Process Intensification.Articles published in the Journal demonstrate how novel discoveries, developments and theories in the field of Process Engineering and in particular Process Intensification may be used for analysis and design of innovative equipment and processing methods with substantially improved sustainability, efficiency and environmental performance.