{"title":"石墨增强型 PTFE/PEEK 复合涂层可提高摩擦和耐磨性","authors":"Shengfang Yu , Chen Zhu , Hao Wu , Lulu Yao , Mausumi Mahapatra , Yufu Xu","doi":"10.1016/j.apsusc.2025.163214","DOIUrl":null,"url":null,"abstract":"<div><div>The incorporation of reinforcements can improve the tribological properties of polymer coating, thereby extending the service life and reliability of the friction pairs in aerospace hydraulic pumps. We investigated the effect of graphite incorporation on the tribological properties of polytetrafluoroethylene/polyetheretherketone (PTFE/PEEK) composite coating applied to a copper-steel bimetallic substrate in low viscosity media. The wear mechanism transitions from adhesive wear to fatigue wear with increasing graphite content. Graphite/PTFE/PEEK coating containing 14 wt% graphite exhibits satisfactory friction-reduction and wear resistance. Compared with the pure PTFE/PEEK coating, the COF is reduced by 34.5%, the bearing capacity is increased by 59.9%, and the wear rate is reduced by 56.7%. This work provides an effective approach to developing polymer-based coatings for practical aerospace applications.</div></div>","PeriodicalId":247,"journal":{"name":"Applied Surface Science","volume":"700 ","pages":"Article 163214"},"PeriodicalIF":6.9000,"publicationDate":"2025-04-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Graphite-Enhanced PTFE/PEEK composite coating for improved friction and wear resistance\",\"authors\":\"Shengfang Yu , Chen Zhu , Hao Wu , Lulu Yao , Mausumi Mahapatra , Yufu Xu\",\"doi\":\"10.1016/j.apsusc.2025.163214\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>The incorporation of reinforcements can improve the tribological properties of polymer coating, thereby extending the service life and reliability of the friction pairs in aerospace hydraulic pumps. We investigated the effect of graphite incorporation on the tribological properties of polytetrafluoroethylene/polyetheretherketone (PTFE/PEEK) composite coating applied to a copper-steel bimetallic substrate in low viscosity media. The wear mechanism transitions from adhesive wear to fatigue wear with increasing graphite content. Graphite/PTFE/PEEK coating containing 14 wt% graphite exhibits satisfactory friction-reduction and wear resistance. Compared with the pure PTFE/PEEK coating, the COF is reduced by 34.5%, the bearing capacity is increased by 59.9%, and the wear rate is reduced by 56.7%. This work provides an effective approach to developing polymer-based coatings for practical aerospace applications.</div></div>\",\"PeriodicalId\":247,\"journal\":{\"name\":\"Applied Surface Science\",\"volume\":\"700 \",\"pages\":\"Article 163214\"},\"PeriodicalIF\":6.9000,\"publicationDate\":\"2025-04-10\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Applied Surface Science\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0169433225009286\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"CHEMISTRY, PHYSICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Applied Surface Science","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0169433225009286","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"CHEMISTRY, PHYSICAL","Score":null,"Total":0}
Graphite-Enhanced PTFE/PEEK composite coating for improved friction and wear resistance
The incorporation of reinforcements can improve the tribological properties of polymer coating, thereby extending the service life and reliability of the friction pairs in aerospace hydraulic pumps. We investigated the effect of graphite incorporation on the tribological properties of polytetrafluoroethylene/polyetheretherketone (PTFE/PEEK) composite coating applied to a copper-steel bimetallic substrate in low viscosity media. The wear mechanism transitions from adhesive wear to fatigue wear with increasing graphite content. Graphite/PTFE/PEEK coating containing 14 wt% graphite exhibits satisfactory friction-reduction and wear resistance. Compared with the pure PTFE/PEEK coating, the COF is reduced by 34.5%, the bearing capacity is increased by 59.9%, and the wear rate is reduced by 56.7%. This work provides an effective approach to developing polymer-based coatings for practical aerospace applications.
期刊介绍:
Applied Surface Science covers topics contributing to a better understanding of surfaces, interfaces, nanostructures and their applications. The journal is concerned with scientific research on the atomic and molecular level of material properties determined with specific surface analytical techniques and/or computational methods, as well as the processing of such structures.