多叶片铸造工艺中壁厚对残余应力及组织演变的影响

IF 3.5 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY
Donghan Fan, Naicheng Sheng, Kuo Jiang, Jie Meng, Guichen Hou, Jinguo Li, Yizhou Zhou, Xiaofeng Sun
{"title":"多叶片铸造工艺中壁厚对残余应力及组织演变的影响","authors":"Donghan Fan,&nbsp;Naicheng Sheng,&nbsp;Kuo Jiang,&nbsp;Jie Meng,&nbsp;Guichen Hou,&nbsp;Jinguo Li,&nbsp;Yizhou Zhou,&nbsp;Xiaofeng Sun","doi":"10.1007/s10853-025-10779-9","DOIUrl":null,"url":null,"abstract":"<div><p>The multi-blade casting technique used in fabricating blades by the superalloy K418B was investigated, which is more efficient and cost-saving in comparison with the traditional polycrystalline superalloy casting technique. In this work, the differences in microstructures and mechanical properties were analyzed by adjusting different thicknesses of the blades. The results of experimental studies and numerical simulations showed that the size of the γ' phase and the stress rupture property were positively correlated with the thickness of the blades and that the cooling rate and the residual stress were negatively correlated with it. Additionally, the residual stress decreased from 200 to 50 MPa as the thickness of the blades increased which followed the same trends as the geometrically necessary dislocation (GND) density. This study provides guidance in the optimization of microstructure in multi-blade casting technology.</p><h3>Graphical abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":645,"journal":{"name":"Journal of Materials Science","volume":"60 13","pages":"5936 - 5953"},"PeriodicalIF":3.5000,"publicationDate":"2025-03-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Effect of wall thickness on residual stress and microstructural evolution in multi-blade casting technique\",\"authors\":\"Donghan Fan,&nbsp;Naicheng Sheng,&nbsp;Kuo Jiang,&nbsp;Jie Meng,&nbsp;Guichen Hou,&nbsp;Jinguo Li,&nbsp;Yizhou Zhou,&nbsp;Xiaofeng Sun\",\"doi\":\"10.1007/s10853-025-10779-9\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>The multi-blade casting technique used in fabricating blades by the superalloy K418B was investigated, which is more efficient and cost-saving in comparison with the traditional polycrystalline superalloy casting technique. In this work, the differences in microstructures and mechanical properties were analyzed by adjusting different thicknesses of the blades. The results of experimental studies and numerical simulations showed that the size of the γ' phase and the stress rupture property were positively correlated with the thickness of the blades and that the cooling rate and the residual stress were negatively correlated with it. Additionally, the residual stress decreased from 200 to 50 MPa as the thickness of the blades increased which followed the same trends as the geometrically necessary dislocation (GND) density. This study provides guidance in the optimization of microstructure in multi-blade casting technology.</p><h3>Graphical abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>\",\"PeriodicalId\":645,\"journal\":{\"name\":\"Journal of Materials Science\",\"volume\":\"60 13\",\"pages\":\"5936 - 5953\"},\"PeriodicalIF\":3.5000,\"publicationDate\":\"2025-03-21\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Materials Science\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://link.springer.com/article/10.1007/s10853-025-10779-9\",\"RegionNum\":3,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Materials Science","FirstCategoryId":"88","ListUrlMain":"https://link.springer.com/article/10.1007/s10853-025-10779-9","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0

摘要

研究了用K418B高温合金制作叶片的多叶片铸造工艺,与传统的多晶高温合金铸造工艺相比,该工艺效率更高,成本更低。通过对叶片厚度的调整,分析了叶片的显微组织和力学性能的差异。实验研究和数值模拟结果表明,γ′相尺寸和应力断裂性能与叶片厚度呈正相关,冷却速率和残余应力与叶片厚度呈负相关。随着叶片厚度的增加,残余应力从200 MPa减小到50 MPa,这与几何必要位错密度的变化趋势一致。该研究为多叶片铸造工艺的组织优化提供了指导。图形抽象
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Effect of wall thickness on residual stress and microstructural evolution in multi-blade casting technique

The multi-blade casting technique used in fabricating blades by the superalloy K418B was investigated, which is more efficient and cost-saving in comparison with the traditional polycrystalline superalloy casting technique. In this work, the differences in microstructures and mechanical properties were analyzed by adjusting different thicknesses of the blades. The results of experimental studies and numerical simulations showed that the size of the γ' phase and the stress rupture property were positively correlated with the thickness of the blades and that the cooling rate and the residual stress were negatively correlated with it. Additionally, the residual stress decreased from 200 to 50 MPa as the thickness of the blades increased which followed the same trends as the geometrically necessary dislocation (GND) density. This study provides guidance in the optimization of microstructure in multi-blade casting technology.

Graphical abstract

求助全文
通过发布文献求助,成功后即可免费获取论文全文。 去求助
来源期刊
Journal of Materials Science
Journal of Materials Science 工程技术-材料科学:综合
CiteScore
7.90
自引率
4.40%
发文量
1297
审稿时长
2.4 months
期刊介绍: The Journal of Materials Science publishes reviews, full-length papers, and short Communications recording original research results on, or techniques for studying the relationship between structure, properties, and uses of materials. The subjects are seen from international and interdisciplinary perspectives covering areas including metals, ceramics, glasses, polymers, electrical materials, composite materials, fibers, nanostructured materials, nanocomposites, and biological and biomedical materials. The Journal of Materials Science is now firmly established as the leading source of primary communication for scientists investigating the structure and properties of all engineering materials.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术官方微信