评述航空发动机复合材料风扇叶片的自动纤维铺放工艺及其在元件级的可行性

IF 8.1 2区材料科学 Q1 ENGINEERING, MANUFACTURING

Composites Part A: Applied Science and Manufacturing Pub Date : 2025-03-18 DOI:10.1016/j.compositesa.2025.108875

He Zhou , Xiaoqiang Li , Chengjie Shao , Xiaobing Li , Yong Li , Dongsheng Li , Jinzhang Feng , Xilun Ding , Yu Zhu

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引用次数: 0

摘要

碳纤维增强聚合物基复合材料（CFRP）风扇叶片的应用是大涵道比涡扇航空发动机减重的关键。自动化纤维放置（AFP）在CFRP风扇叶片的自动化生产中具有最大的潜力。为了实现风扇叶片的高制造质量和稳定性，本文总结了AFP成形风扇叶片的关键领域，并对关键的科学挑战进行了全面的了解。在此基础上，提出了一种综合研发方法（IRDM-AFP），将虚拟和实测数据驱动建模方法相结合，进行参数优化，以帮助制造高形状精度和高性能的风扇叶片。通过构件级风机叶片AFP成形试验的初步研究，论证了IRDM-AFP成形的可行性和必要性。本文的研究为碳纤维布风机叶片AFP成形的后续研究和应用提供了一种有前景的方法。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

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Review on the automated fiber placement process for the aero-engine composite fan blade and its feasibility in element level

The application of carbon fiber-reinforced polymer matrix composite (CFRP) fan blades is crucial for weight reduction in high bypass ratio turbofan aircraft engines. Automated fiber placement (AFP) has the greatest potential for automating the production of CFRP fan blades. To help achieve high manufacturing quality and stability of fan blades, this review summarizes the key areas of AFP forming fan blades and generates an overall understanding of the key scientific challenges. Based on these understandings, an integrated research and development method for AFP (IRDM-AFP) is proposed, integrating virtual and measured data-driven modeling methods for parameter optimization to assist the manufacturing of high shape accuracy and performance of fan blades. The feasibility and necessity of IRDM-AFP is demonstrated through a preliminary study of AFP forming experiment for fan blade in an element level. This review provides a promising method for subsequent research and applications on AFP forming of CFRP fan blades.

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来源期刊

Composites Part A: Applied Science and Manufacturing 工程技术-材料科学：复合

CiteScore

15.20

自引率

5.70%

发文量

492

审稿时长

30 days

期刊介绍： Composites Part A: Applied Science and Manufacturing is a comprehensive journal that publishes original research papers, review articles, case studies, short communications, and letters covering various aspects of composite materials science and technology. This includes fibrous and particulate reinforcements in polymeric, metallic, and ceramic matrices, as well as 'natural' composites like wood and biological materials. The journal addresses topics such as properties, design, and manufacture of reinforcing fibers and particles, novel architectures and concepts, multifunctional composites, advancements in fabrication and processing, manufacturing science, process modeling, experimental mechanics, microstructural characterization, interfaces, prediction and measurement of mechanical, physical, and chemical behavior, and performance in service. Additionally, articles on economic and commercial aspects, design, and case studies are welcomed. All submissions undergo rigorous peer review to ensure they contribute significantly and innovatively, maintaining high standards for content and presentation. The editorial team aims to expedite the review process for prompt publication.