Realizing High Performance in Flexible Mg3Sb2−xBix Thin-Film Thermoelectrics

As advancements in Mg-based thermoelectric materials continue, increasing attention is directed toward enhancing the thermoelectric performance of Mg₃Sb₂ and its integration into thermoelectric devices. However, research on Mg₃Sb₂ thin films and their application in flexible devices remains limited, leaving ample room for improvements in fabrication techniques and thermoelectric properties. To address these gaps, this study employs magnetron sputtering combined with ex-situ annealing to dope Bi into Mg₃Sb₂ thin films, partially substituting Sb. This approach enhances the near-room-temperature performance and plasticity, yielding high-performance Mg₃Sb_2−xBi_x thermoelectric thin films. The films achieve a power factor of 3.77 µW cm⁻¹ K⁻² at 500 K, the highest value reported for p-type Mg₃Sb₂ thin films to date. Comprehensive characterization demonstrates precise thickness control, strong adhesion to various substrates, and excellent flexibility, with performance degradation of less than 12% after 1000 bending cycles at a radius of 5 mm. Additionally, a flexible thermoelectric device is constructed using p-type Mg₃Sb_1.1Bi_0.9 and n-type Ag₂Se legs, achieving an output power of 9.96 nW and a power density of 77.38 µW cm⁻² under a temperature difference of 10 K. These findings underscore the potential of these devices for practical applications in wearable electronics.