Manufacturing of Liposomes Using a Stainless-Steel Microfluidic Device: An Investigation into Design of Experiments

Liposomes are highly beneficial nanocarrier systems due to their biocompatibility, low toxicity, and exceptional inclusiveness, which lead to improved drug bioavailability. For biological applications, accurate control over these nanoparticles’ mean size and size distribution is essential. Micromixers facilitate the continuous production of liposomes, enhancing the precision of size regulation and reproducibility. In this research, the performance of a stainless steel 316L micromixer was evaluated by using COMSOL Multiphysics simulations. The liposomes were precisely optimized using design of experiments techniques in a microfluidic setup, and then dexamethasone sodium phosphate (DSP) was successfully encapsulated in liposome nanoparticles. The physicochemical characteristics of liposomes, such as their ζ-potential, size, DSP loading capacity, encapsulation efficiency, and drug release, were assessed. Transmission electron microscopy and dynamic light scattering analysis were used to examine the structures of the liposomes. The drug release kinetics study was conducted to analyze the drug delivery system, and the Higuchi equation was determined to be the most suitable equation. The microfluidic chip was shown to be capable of creating small-sized liposomes with a size as small as 130 nm, exhibiting monodispersed characteristics and low polydispersity liposome populations.