Facile Fabrication of Multifunctional Superhydrophobic Surfaces Synthesized by the Additive Manufacturing Technique Modified with ZnO Nanoparticles

This article reports facile fabrication of a multifunctional smart surface having superhydrophobic self-cleaning property, superoleophilicity, and antimicrobial property. These smart surfaces have been synthesized using the stereolithography (SLA) method of the additive manufacturing technique. SLA is a fast additive manufacturing technique used to create complex parts with intricate geometries. A wide variety of materials and high-resolution techniques can be utilized to create functional parts such as superhydrophobic surfaces. Various materials have been studied to improve the functionality of 3D printing. However, the fabrication of such materials is not easy, as it is quite expensive. In this work, we used a commercially available SLA printer and its photopolymer resin to create various micropatterned surfaces. Additionally, we applied a low surface energy coating with ZnO nanoparticles and tetraethyl orthosilicate to create hierarchical roughness. The wettability studies of created superhydrophobic surfaces were evaluated by means of static contact angle using the sessile drop method and rolling angle measurements. The effects of various factors, including different concentrations of coating mixture, drying temperatures, patterns (pyramids, pillars, and eggbeater structures), and pillar spacing, were studied in relation to contact angles. Subsequently, all the functional properties (i.e., self-cleaning, oleophilicity, and antibacterial properties) of the as-obtained surfaces were demonstrated using data, images, and supporting videos. This inexpensive and scalable process can be easily replicated with an SLA 3D printer and photopolymer resin for many applications such as self-cleaning, oil–water separation, channel-less microfluidics, antibacterial coating, etc.