基于摩擦衬里不同表面结构的纳米摩擦发电机自供电传感器动态监测矿井提升机的摩擦传动

IF 3.4 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY
Yu Guo, Cunao Feng, Qi Cao, Jie Xiao, Xinyu Jiang, Xinyue Zhang, Kai Chen, Xiaowei Li, Dekun Zhang
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引用次数: 0

摘要

摩擦衬是摩擦提升机的关键部件,通过与钢丝绳的相互作用,起到提升的驱动力作用。监测钢丝绳与摩擦衬里之间的摩擦状态至关重要,因为它直接影响起升能力、工作效率和整体安全。通过有限元模拟和紫外激光制备摩擦电纳米发电机(TENG)表面微结构,证明微结构可以提高电压输出。与没有形貌的TENG相比,电压提高了近7倍,达到2.28 V。此外,实验表明,在摩擦衬里的最佳标准点嵌入TENG可以有效监测不同条件下的摩擦传输,并且电压信号与摩擦力同步。值得注意的是,随着比压的增加,电压达到520 mV,随着滑动速度的增加,电压稳定在670 mV左右。通过对矿井提升机摩擦传动的动态观测,为实现智能采矿系统的实时监控迈出了重要的一步。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Dynamic Monitoring the Friction Transmission of Mine Hoist Using Triboelectric Nanogenerators Self-Powered Sensor Based on Different Surface Structures Embedded in the Friction Lining

The friction lining is a critical component of the friction hoist, serving as the driving force for lifting through its interaction with the wire rope. Monitoring the friction state between the wire rope and the friction lining is crucial as it directly impacts lifting capacity, work efficiency, and overall safety. By employing finite element simulation and creating surface microstructures on triboelectric nanogenerators (TENG) using ultraviolet laser, this study demonstrats that microstructure can improve voltage output. Compared with TENG without morphology, the voltage is increased by nearly seven times, reaching 2.28 V. Moreover, experiments revealed that embedding TENG at the optimal standard point of the friction lining enables effective monitoring of friction transmission under varied conditions, with the voltage signal showing synchronization with friction force. Notably, the voltage reached 520 mV under increasing specific pressures and stabilized around 670 mV with rising sliding speeds. This research represents a significant step toward real-time monitoring of intelligent mining systems by dynamically observing friction transmission in mine hoists.

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来源期刊
Advanced Engineering Materials
Advanced Engineering Materials 工程技术-材料科学:综合
CiteScore
5.70
自引率
5.60%
发文量
544
审稿时长
1.7 months
期刊介绍: Advanced Engineering Materials is the membership journal of three leading European Materials Societies - German Materials Society/DGM, - French Materials Society/SF2M, - Swiss Materials Federation/SVMT.
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