Aleksandar Radić , Sam Morgan Lambrick , Sam Rhodes , David James Ward
{"title":"在高真空系统中应用立体平版 3D 打印技术制造的部件","authors":"Aleksandar Radić , Sam Morgan Lambrick , Sam Rhodes , David James Ward","doi":"10.1016/j.vacuum.2024.113809","DOIUrl":null,"url":null,"abstract":"<div><div>We explore the ultrahigh-vacuum (UHV) compatibility of Formlabs ‘Clear Resin’ <em>via</em> vat photopolymerisation (VPP). We report on a method for using VPP additive manufacturing, specifically Formlabs’ widely available stereolithographic (SLA) printing using their ‘Clear Resin’ material, to rapidly and cheaply prototype components for use in high-vacuum (HV) environments. We present pump down curves and residual gas analysis to demonstrate the primary vacuum contaminant from freshly printed SLA plastics is water with no evidence of polymers outgassing from the material and thus the vacuum performance can be controlled with simple treatments which do not involve surface sealing. An unbaked vacuum system containing SLA printed components achieved 1.9 <span><math><mo>×</mo></math></span> 10<sup>-8</sup> <!-->mbar base pressure whilst retaining structural integrity and manufacturing accuracy. Outgassing rates in the HV test chamber and preliminary results in a UHV chamber indicate that our method can be extended to achieve ultrahigh-vacuum compatibility. We further report on the effect of atmospheric exposure to components and present evidence to suggest that water re-ad/absorption occurs exclusively on the surface, by showing that the bulk mass changes of the material is irreversible on the timescale investigated (<span><math><mrow><mo><</mo><mn>2</mn><mspace></mspace></mrow></math></span>weeks).</div></div>","PeriodicalId":23559,"journal":{"name":"Vacuum","volume":"232 ","pages":"Article 113809"},"PeriodicalIF":3.8000,"publicationDate":"2024-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"On the application of components manufactured with stereolithographic 3D printing in high vacuum systems\",\"authors\":\"Aleksandar Radić , Sam Morgan Lambrick , Sam Rhodes , David James Ward\",\"doi\":\"10.1016/j.vacuum.2024.113809\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>We explore the ultrahigh-vacuum (UHV) compatibility of Formlabs ‘Clear Resin’ <em>via</em> vat photopolymerisation (VPP). We report on a method for using VPP additive manufacturing, specifically Formlabs’ widely available stereolithographic (SLA) printing using their ‘Clear Resin’ material, to rapidly and cheaply prototype components for use in high-vacuum (HV) environments. We present pump down curves and residual gas analysis to demonstrate the primary vacuum contaminant from freshly printed SLA plastics is water with no evidence of polymers outgassing from the material and thus the vacuum performance can be controlled with simple treatments which do not involve surface sealing. An unbaked vacuum system containing SLA printed components achieved 1.9 <span><math><mo>×</mo></math></span> 10<sup>-8</sup> <!-->mbar base pressure whilst retaining structural integrity and manufacturing accuracy. Outgassing rates in the HV test chamber and preliminary results in a UHV chamber indicate that our method can be extended to achieve ultrahigh-vacuum compatibility. We further report on the effect of atmospheric exposure to components and present evidence to suggest that water re-ad/absorption occurs exclusively on the surface, by showing that the bulk mass changes of the material is irreversible on the timescale investigated (<span><math><mrow><mo><</mo><mn>2</mn><mspace></mspace></mrow></math></span>weeks).</div></div>\",\"PeriodicalId\":23559,\"journal\":{\"name\":\"Vacuum\",\"volume\":\"232 \",\"pages\":\"Article 113809\"},\"PeriodicalIF\":3.8000,\"publicationDate\":\"2024-11-16\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Vacuum\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0042207X24008558\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Vacuum","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0042207X24008558","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
On the application of components manufactured with stereolithographic 3D printing in high vacuum systems
We explore the ultrahigh-vacuum (UHV) compatibility of Formlabs ‘Clear Resin’ via vat photopolymerisation (VPP). We report on a method for using VPP additive manufacturing, specifically Formlabs’ widely available stereolithographic (SLA) printing using their ‘Clear Resin’ material, to rapidly and cheaply prototype components for use in high-vacuum (HV) environments. We present pump down curves and residual gas analysis to demonstrate the primary vacuum contaminant from freshly printed SLA plastics is water with no evidence of polymers outgassing from the material and thus the vacuum performance can be controlled with simple treatments which do not involve surface sealing. An unbaked vacuum system containing SLA printed components achieved 1.9 10-8 mbar base pressure whilst retaining structural integrity and manufacturing accuracy. Outgassing rates in the HV test chamber and preliminary results in a UHV chamber indicate that our method can be extended to achieve ultrahigh-vacuum compatibility. We further report on the effect of atmospheric exposure to components and present evidence to suggest that water re-ad/absorption occurs exclusively on the surface, by showing that the bulk mass changes of the material is irreversible on the timescale investigated (weeks).
期刊介绍:
Vacuum is an international rapid publications journal with a focus on short communication. All papers are peer-reviewed, with the review process for short communication geared towards very fast turnaround times. The journal also published full research papers, thematic issues and selected papers from leading conferences.
A report in Vacuum should represent a major advance in an area that involves a controlled environment at pressures of one atmosphere or below.
The scope of the journal includes:
1. Vacuum; original developments in vacuum pumping and instrumentation, vacuum measurement, vacuum gas dynamics, gas-surface interactions, surface treatment for UHV applications and low outgassing, vacuum melting, sintering, and vacuum metrology. Technology and solutions for large-scale facilities (e.g., particle accelerators and fusion devices). New instrumentation ( e.g., detectors and electron microscopes).
2. Plasma science; advances in PVD, CVD, plasma-assisted CVD, ion sources, deposition processes and analysis.
3. Surface science; surface engineering, surface chemistry, surface analysis, crystal growth, ion-surface interactions and etching, nanometer-scale processing, surface modification.
4. Materials science; novel functional or structural materials. Metals, ceramics, and polymers. Experiments, simulations, and modelling for understanding structure-property relationships. Thin films and coatings. Nanostructures and ion implantation.