Synthesis of high purity Ti2AlC MAX phase by combustion method through thermal explosion mode: Optimization of process parameters & evaluation of microstructure

Obtaining high-purity MAX-phase powders is a challenging issue. Therefore, in this article, the effects of two key parameters, including mechanical activation time (1, 2, and 3 h), and preheating temperature (800 and 1000 °C) were investigated on the formation mechanism of Ti₂AlC MAX phase using mechanically activated (assisted) self-propagating high-temperature synthesis (MA-SHS) combustion method through thermal explosion mode. For this aim, a powder mixture of titanium, aluminum, and carbon with a stoichiometry ratio of (2:1:1) was used. Differential thermal analysis (DTA) was carried out to evaluate the effect of mechanical activation and preheating temperature of the formation temperature of the target MAX phase. Subsequently, the microstructural, phase analysis, chemical composition, and determination of surface chemical states studies were carried out through scanning electron microscopy (SEM), X-ray energy distribution spectroscopy (EDS) transmission electron microscopy (TEM), X-ray diffraction analysis (XRD), and X-ray photoelectric spectroscopy (XPS), respectively. DTA results illustrated that applying mechanical activation alters the formation temperature, which leads to an increase in the purity of the MAX phase. The quantitative measurements were carried out using the Rietveld method to determine the purity of the achieved MAX phase. The results indicated that samples subjected to 2 h of mechanical activation at a preheat temperature of 1000 °C exhibited to contain 96.1 % of Ti₂AlC MAX phase, which is the highest value among other specimens and the lowest amount of secondary and oxide phases (3.9 % of TiC) during the combustion synthesis process compared to other samples.