A comparison of the effect of oxygen partial pressure on microstructural evolution of PAN fibers during industrial carbon fiber production line at different altitudes

Understanding and regulating the oxidative stabilization behavior of polyacrylonitrile (PAN) precursor fibers are critical subjects of high-performance carbon fiber production technologies. Here, we performed continuous stabilization and carbonization of PAN fibers at industrial carbon fiber production lines in different locales (different oxygen partial pressure in atmosphere), and investigated the microstructural evolution of the fibers with a systematically analysis at different stages. Influence of oxygen partial pressure in oxidative stabilization atmosphere on tensile modulus of the obtained carbon fibers was obvious. Oxygen diffused into PAN fibers during oxidative stabilization, more homogeneous and crosslinked structures generated under higher oxygen partial pressure atmosphere, and gave the stabilized fibers lower skin-core ratio. The graphite layers gradually generated in the subsequent carbonization stages, and the gathered graphite layers transformed into graphite microcrystalline, the wide-angle x-ray diffraction (WAXD) demonstrated that higher oxygen partial pressure conditions contributed to the generation of higher crystallite preferred orientation and bigger crystallite size, Raman spectroscopy also confirmed the obtained carbon fibers with higher oxygen partial pressure conditions possessed more ordered graphite structures. Thus, relatively higher oxygen partial pressure in air gave the stabilized fibers more crosslinked structures, and contributed to the formation of high-performance carbon fibers.