The effect of carbon supports on the electrocatalytic performance of Ni-N-C catalysts for CO2 reduction to CO

Carbon-supported nickel and nitrogen co-doped (Ni-N-C) catalysts have been extensively studied as selective and active catalysts for CO₂ electroreduction to CO. Most studies have focused on adjusting the coordination structure of Ni-N_x active sites, while the impact of the carbon supports has often been overlooked. In this study, a series of Ni-N-C catalysts on different carbon supports, including carbon black (CB), multi-walled carbon nanotubes (CNT), and activated nitrogen-doped biochar (ANBC), were synthesized using a ligand-mediated method. The effect of the carbon support on the electrocatalytic performance for CO₂ reduction was investigated at both low current densities, in a H-cell, and high current densities, in a MEA electrolyzer. All of the prepared Ni-N-C catalysts show good faradaic efficiencies (FE) toward CO production (up to ~90%), however, the onset potentials and partial current densities for CO production vary greatly. The textural properties of the carbon support and the distribution of Ni-N_x active sites on the carbon support are demonstrated as the main factors behind the performance differences. In particular, hierarchical porous structures with large specific surface area are helpful to facilitate mass transport and improve the dispersion of active sites, which allows for a better CO₂ reduction performance of Ni-N-ANBC compared to Ni-N-CB and Ni-N-CNT. This study demonstrates the importance of the carbon support for Ni-N-C catalysts and provides new insights into the design of efficient Ni-N-C catalysts for the CO₂RR.