Mitigating aging infrastructure risks: An optimized epoxy resin system for water supply pipeline rehabilitation

Urban water supply networks are crucial for ensuring the delivery of safe drinking water to urban populations; however, the aging infrastructure in these systems has led to a rising incidence of leaks and frequent pipeline failures, posing serious risks. Traditional repair approaches encounter limitations in terms of efficiency, durability, and environmental safety, particularly when employed in potable water pipelines. To address these challenges, we developed a novel multi-component amine-cured epoxy resin system specifically optimized for in-situ curing under ambient conditions. This study comprehensively examines the mechanical properties, water absorption behavior, and curing kinetics of this resin system, formulated to reduce volatile organic compound emissions while enhancing durability under prolonged water exposure. Experimental findings demonstrate that the E2 formulation exhibited superior tensile strength, flexural properties, and fracture toughness relative to other formulations, with a two-stage water absorption model accurately predicting resin behavior in moisture-laden environments. Moreover, finite element modeling and laboratory testing confirmed the influence of bubble defects on mechanical performance, and a negative pressure defoaming technique effectively reduced defect volume, resulting in a 17.6 % improvement in tensile strength. Collectively, this research advances the practical application of rapid-curing resins, offering a resilient, safe, and sustainable solution for the rehabilitation of aging water pipeline networks.