Comprehensive and Robust Anti-Jamming Dual-Electrode Pair Sensor

Capacitive flexible sensors often encounter instability caused by temperature fluctuations, electromagnetic interference, stray capacitance effects, and signal noise induced by ubiquitous vibrations. The challenge lies in achieving comprehensive anti-jamming abilities while preserving a simplistic structure and manufacturing process. To tackle this dilemma, a straightforward and effective design is utilized to achieve comprehensive and robust anti-jamming properties in capacitive sensors. Electrospinning thermoplastic polyurethane (TPU) fiber mats soak with ionic liquid (IL) to create a co-continuous structure (TPU@IL) with high ionic conductivity and dielectric constant, which acts as the sensing units. The sensing mechanism of the TPU@IL with multiple electrode pairs encapsulated by polyethylene terephthalate (PET) is systematically elucidated. The optimal dual-electrode pair design for capacitive and resistive sensors, which have different sensitivities to temperature and stress, simultaneous realizes temperature-stress dual-mode sensing. Remarkably, the sensitivity curve of the TPU@IL/PET capacitive sensor exhibits an intriguing rarely reported S-shape with an adjustable step stress point. No liquid leakage even during extensive stress–strain cycling (>4000 cycles). Despite a slight compromise in sensitivity and response time, the TPU@IL/PET sensor demonstrates exceptional electromechanical stability, reliability, and powerful anti-jamming abilities against various interferences. A simple yet innovative sensor design enhances the performance and applicability of capacitive sensors in challenging environments.