Enhanced strain mapping Unveils internal deformation dynamics in Silicon-based lithium-ion batteries during electrochemical cycling

Silicon-based anodes have emerged as a promising advancement in lithium-ion battery technology, offering significantly higher lithium storage capacities than traditional graphite. However, the volumetric expansion of silicon-anodes can swell by up to 300 % during lithiation-presents serious challenges to their structural integrity and electrochemical stability. This study investigates the internal structural dynamics of silicon anodes during lithiation and delithiation cycles. A novel cell design for a 18,650 cylindrical cell featuring micro-sized internal speckles within the silicon anode is presented. This design improves the simulation of electrochemical conditions and allows for precise displacement tracking, mitigating impacts on capacity and cycle performance while enhancing Digital Volume Correlation (DVC) analysis. The research prioritizes reducing scan time and radiation exposure in micro-CT assessments of Li-ion cells, and improves the accuracy of internal strain mapping via DVC. Displacement fields over three charging and discharging cycles are documented. Notably, uneven volumetric changes are observed, with local displacements reaching up to 35 µm in areas smaller than 2.5 mm in radius, which contracted during charging and expanded during discharging. This protocol offers insights into the relationship between electrode mechanics and cell performance, promoting non-destructive evaluations of internal structures in commercial cells.