Triaxial compressive behavior of 3D printed PE fiber-reinforced ultra-high performance concrete

The layered deposition process of 3D concrete printing can lead to reduced mechanical properties at the interfaces between filaments. To address this limitation, external confinement devices, such as fiber-reinforced polymer (FRP) wrapping, have been proposed to enhance the strength of 3D-printed concrete concrete. Achieving this requires a solid understanding of the triaxial mechanical performance of 3D-printed concrete. This study presents an experimental investigation of the triaxial compressive behavior of 3D-printed PE fiber-reinforced ultra-high performance concrete (3DP-PEUHPC). A total of 16 pairs of concrete cubes were prepared, including mold-cast and 3D-printed specimens, and subjected to uniaxial and triaxial compression tests. The results revealed that the 3D-printed specimens exhibited either column-type or diagonal shear failures under triaxial compression. Weak bonding was observed at both filament-fusion and layer-fusion interfaces, with these weaker bonding interfaces, particularly when aligned parallel to the axial load, showing susceptibility to stress concentration and crack initiation. This led to a reduction in load-bearing capacity of the 3D-printed specimens compared to the mold-cast specimens. Importantly, as confining stresses increase, the difference in compressive strength between 3D-printed and mold-cast specimens decreases, highlighting the effectiveness of confinement in mitigating the directional weaknesses inherent in 3D-printed concrete. This paper also presents a modified model for predicting the axial stress-strain relationship of 3DP-PEUHPC under confinement, providing insights into the mechanism of FRP confinement on the compressive strength of 3D-printed concrete structures.