The effect of carbon black on degradation of pipe grade black polyethylene in high concentration chlorine dioxide solutions

In this research, the impact of carbon black on the accelerated degradation of pipe grade polyethylene (PE100) exposed to high levels of chlorine dioxide (150 ppm) is examined. Tensile testing reveals a faster degradation rate in black samples compared to neat samples, indicating a detrimental effect of carbon black aggregates on the polymer's aging process. Rheological analysis shows changes in molecular weight and structure due to chemical degradation and chain scission and can be a reliable method for detecting slight changes in molecular structure. Isothermal crystallization shows a slowdown in crystallization kinetics at first, explained by gel-formation due to crosslinking which hinder the crystallization, and then an increase in the kinetics as apparently the chain scission gets dominant again. Neat samples exhibit a higher density of tie molecules, indirectly revealed by much more fibrils in crack wall observed in FESEM images, suggesting better resistance to chemical degradation while the black sample shows a much less fibrillar crack wake and becomes almost completely devoid of any fibrils at later stages of aging. The fibrils, which essentially offer a load-bearing role against the widening and growth of the crack play a key role in resistance to slow crack growth (SCG). Therefore, the higher SCG resistance is expected for neat grade compared to black samples. The study proposes a dual-layer pipe design with a UV-resistant black outer layer and an oxidation-resistant neat inner layer to prolong the lifespan of PE100 pipes by protecting against UV radiation and chemical reactions. This solution offers increased durability, lower maintenance costs, and environmental sustainability benefits.