Yue Hu , Ruisong Jiang , Chongxiang Huang , Chaolang Chen , Shaojian Wang
{"title":"飞秒激光烧蚀 NiCoCrAlY 涂层机理的模拟与实验研究","authors":"Yue Hu , Ruisong Jiang , Chongxiang Huang , Chaolang Chen , Shaojian Wang","doi":"10.1016/j.surfcoat.2024.131469","DOIUrl":null,"url":null,"abstract":"<div><div>To enhance the adhesion of turbine blade thermal barrier coating systems using the LST method, a thorough understanding of the ablation mechanism of NiCoCrAlY bond coat material by femtosecond laser systems is essential for producing high-quality textured grooves. This study systematically investigates the ablation mechanisms of NiCoCrAlY material, exploring the effects of laser energy density, laser scanning speed, and the number of laser scans on the ablation of NiCoCrAlY. Numerical simulations based on the two-temperature model were conducted, providing a comprehensive analysis of thermal effects, heat accumulation, and material response during the laser ablation process. The experimental results indicate that 1) the ablation phenomenon caused by heat accumulation becomes evident as the laser energy density increases from 1.948 J/cm<sup>2</sup> to 4.521 J/cm<sup>2</sup>, with the accumulated heat reaching 1525.2 K, leading to distinct melting residues and heat-affected zones on the groove walls. 2) The change in laser scanning speed also affects heat accumulation. Using a laser scanning speed of 800 mm/s results in a high material removal rate, smooth machined walls, and a uniform surface with no significant heat-affected zones. 3) Excessively high numbers of laser scans shift the laser focus to the bottom of the groove. The high concentration of laser energy causes intense localized ablation, forming sharp bases with numerous cracks and melting residues. To achieve efficient and high-quality laser ablation, it is necessary to ensure that the number of scans remains below 40.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":"494 ","pages":"Article 131469"},"PeriodicalIF":5.3000,"publicationDate":"2024-10-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Simulation and experimental study of femtosecond laser ablation mechanisms of NiCoCrAlY coatings\",\"authors\":\"Yue Hu , Ruisong Jiang , Chongxiang Huang , Chaolang Chen , Shaojian Wang\",\"doi\":\"10.1016/j.surfcoat.2024.131469\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>To enhance the adhesion of turbine blade thermal barrier coating systems using the LST method, a thorough understanding of the ablation mechanism of NiCoCrAlY bond coat material by femtosecond laser systems is essential for producing high-quality textured grooves. This study systematically investigates the ablation mechanisms of NiCoCrAlY material, exploring the effects of laser energy density, laser scanning speed, and the number of laser scans on the ablation of NiCoCrAlY. Numerical simulations based on the two-temperature model were conducted, providing a comprehensive analysis of thermal effects, heat accumulation, and material response during the laser ablation process. The experimental results indicate that 1) the ablation phenomenon caused by heat accumulation becomes evident as the laser energy density increases from 1.948 J/cm<sup>2</sup> to 4.521 J/cm<sup>2</sup>, with the accumulated heat reaching 1525.2 K, leading to distinct melting residues and heat-affected zones on the groove walls. 2) The change in laser scanning speed also affects heat accumulation. Using a laser scanning speed of 800 mm/s results in a high material removal rate, smooth machined walls, and a uniform surface with no significant heat-affected zones. 3) Excessively high numbers of laser scans shift the laser focus to the bottom of the groove. The high concentration of laser energy causes intense localized ablation, forming sharp bases with numerous cracks and melting residues. To achieve efficient and high-quality laser ablation, it is necessary to ensure that the number of scans remains below 40.</div></div>\",\"PeriodicalId\":22009,\"journal\":{\"name\":\"Surface & Coatings Technology\",\"volume\":\"494 \",\"pages\":\"Article 131469\"},\"PeriodicalIF\":5.3000,\"publicationDate\":\"2024-10-30\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Surface & Coatings Technology\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0257897224011009\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, COATINGS & FILMS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Surface & Coatings Technology","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0257897224011009","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, COATINGS & FILMS","Score":null,"Total":0}
Simulation and experimental study of femtosecond laser ablation mechanisms of NiCoCrAlY coatings
To enhance the adhesion of turbine blade thermal barrier coating systems using the LST method, a thorough understanding of the ablation mechanism of NiCoCrAlY bond coat material by femtosecond laser systems is essential for producing high-quality textured grooves. This study systematically investigates the ablation mechanisms of NiCoCrAlY material, exploring the effects of laser energy density, laser scanning speed, and the number of laser scans on the ablation of NiCoCrAlY. Numerical simulations based on the two-temperature model were conducted, providing a comprehensive analysis of thermal effects, heat accumulation, and material response during the laser ablation process. The experimental results indicate that 1) the ablation phenomenon caused by heat accumulation becomes evident as the laser energy density increases from 1.948 J/cm2 to 4.521 J/cm2, with the accumulated heat reaching 1525.2 K, leading to distinct melting residues and heat-affected zones on the groove walls. 2) The change in laser scanning speed also affects heat accumulation. Using a laser scanning speed of 800 mm/s results in a high material removal rate, smooth machined walls, and a uniform surface with no significant heat-affected zones. 3) Excessively high numbers of laser scans shift the laser focus to the bottom of the groove. The high concentration of laser energy causes intense localized ablation, forming sharp bases with numerous cracks and melting residues. To achieve efficient and high-quality laser ablation, it is necessary to ensure that the number of scans remains below 40.
期刊介绍:
Surface and Coatings Technology is an international archival journal publishing scientific papers on significant developments in surface and interface engineering to modify and improve the surface properties of materials for protection in demanding contact conditions or aggressive environments, or for enhanced functional performance. Contributions range from original scientific articles concerned with fundamental and applied aspects of research or direct applications of metallic, inorganic, organic and composite coatings, to invited reviews of current technology in specific areas. Papers submitted to this journal are expected to be in line with the following aspects in processes, and properties/performance:
A. Processes: Physical and chemical vapour deposition techniques, thermal and plasma spraying, surface modification by directed energy techniques such as ion, electron and laser beams, thermo-chemical treatment, wet chemical and electrochemical processes such as plating, sol-gel coating, anodization, plasma electrolytic oxidation, etc., but excluding painting.
B. Properties/performance: friction performance, wear resistance (e.g., abrasion, erosion, fretting, etc), corrosion and oxidation resistance, thermal protection, diffusion resistance, hydrophilicity/hydrophobicity, and properties relevant to smart materials behaviour and enhanced multifunctional performance for environmental, energy and medical applications, but excluding device aspects.