Duoli Wu , Liao Xiang , Jiayin Zheng , Yi Li , Weizhou Li , Chao Zhang
{"title":"硫酸盐与氯化物比率对铝化钛涂层在模拟垃圾焚烧环境中高温腐蚀性能的影响","authors":"Duoli Wu , Liao Xiang , Jiayin Zheng , Yi Li , Weizhou Li , Chao Zhang","doi":"10.1016/j.surfcoat.2024.131463","DOIUrl":null,"url":null,"abstract":"<div><div>One major problem with waste incineration is the corrosion of superheater tubes at high temperatures. The presence of sulfate and chloride in this setting poses a severe risk to the boiler's service life. In this work, pack aluminizing was used to prepare titanium aluminide coatings, which was then subjected to five distinct NaCl+Na<sub>2</sub>SO<sub>4</sub> salt combination proportions for 168 h at 600 °C. The outcomes demonstrated that in the presence of solid Na<sub>2</sub>SO<sub>4</sub> deposits, titanium aluminide coatings displayed remarkably low corrosion rates. Adding 1/6 NaCl significantly accelerated the rate of corrosion. The electrochemical corrosion resulting from eutectization between NaCl and Na<sub>2</sub>SO<sub>4</sub> was again considerably amplified when the NaCl level was raised to 1/4.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":null,"pages":null},"PeriodicalIF":5.3000,"publicationDate":"2024-10-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Impact of sulfate to chloride ratio on titanium aluminide coating's high temperature corrosion performance in settings mimicking waste incineration\",\"authors\":\"Duoli Wu , Liao Xiang , Jiayin Zheng , Yi Li , Weizhou Li , Chao Zhang\",\"doi\":\"10.1016/j.surfcoat.2024.131463\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>One major problem with waste incineration is the corrosion of superheater tubes at high temperatures. The presence of sulfate and chloride in this setting poses a severe risk to the boiler's service life. In this work, pack aluminizing was used to prepare titanium aluminide coatings, which was then subjected to five distinct NaCl+Na<sub>2</sub>SO<sub>4</sub> salt combination proportions for 168 h at 600 °C. The outcomes demonstrated that in the presence of solid Na<sub>2</sub>SO<sub>4</sub> deposits, titanium aluminide coatings displayed remarkably low corrosion rates. Adding 1/6 NaCl significantly accelerated the rate of corrosion. The electrochemical corrosion resulting from eutectization between NaCl and Na<sub>2</sub>SO<sub>4</sub> was again considerably amplified when the NaCl level was raised to 1/4.</div></div>\",\"PeriodicalId\":22009,\"journal\":{\"name\":\"Surface & Coatings Technology\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":5.3000,\"publicationDate\":\"2024-10-30\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Surface & Coatings Technology\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0257897224010946\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, COATINGS & FILMS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Surface & Coatings Technology","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0257897224010946","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, COATINGS & FILMS","Score":null,"Total":0}
Impact of sulfate to chloride ratio on titanium aluminide coating's high temperature corrosion performance in settings mimicking waste incineration
One major problem with waste incineration is the corrosion of superheater tubes at high temperatures. The presence of sulfate and chloride in this setting poses a severe risk to the boiler's service life. In this work, pack aluminizing was used to prepare titanium aluminide coatings, which was then subjected to five distinct NaCl+Na2SO4 salt combination proportions for 168 h at 600 °C. The outcomes demonstrated that in the presence of solid Na2SO4 deposits, titanium aluminide coatings displayed remarkably low corrosion rates. Adding 1/6 NaCl significantly accelerated the rate of corrosion. The electrochemical corrosion resulting from eutectization between NaCl and Na2SO4 was again considerably amplified when the NaCl level was raised to 1/4.
期刊介绍:
Surface and Coatings Technology is an international archival journal publishing scientific papers on significant developments in surface and interface engineering to modify and improve the surface properties of materials for protection in demanding contact conditions or aggressive environments, or for enhanced functional performance. Contributions range from original scientific articles concerned with fundamental and applied aspects of research or direct applications of metallic, inorganic, organic and composite coatings, to invited reviews of current technology in specific areas. Papers submitted to this journal are expected to be in line with the following aspects in processes, and properties/performance:
A. Processes: Physical and chemical vapour deposition techniques, thermal and plasma spraying, surface modification by directed energy techniques such as ion, electron and laser beams, thermo-chemical treatment, wet chemical and electrochemical processes such as plating, sol-gel coating, anodization, plasma electrolytic oxidation, etc., but excluding painting.
B. Properties/performance: friction performance, wear resistance (e.g., abrasion, erosion, fretting, etc), corrosion and oxidation resistance, thermal protection, diffusion resistance, hydrophilicity/hydrophobicity, and properties relevant to smart materials behaviour and enhanced multifunctional performance for environmental, energy and medical applications, but excluding device aspects.