Synthesis of poly(terphenyl-co-dibenzo-18-crown-6 methylimidazole) copolymers for high-performance high temperature polymer electrolyte membrane fuel cells

This study focuses on the development of high temperature polymer electrolyte membranes (HT-PEMs), which are essential components for HT-PEM fuel cells (HT-PEMFCs). While phosphoric acid (PA) doped polybenzimidazole (PBI) has been recognized as a successful HT-PEM, it faces several challenges, including the use of carcinogenic monomer, complex synthesis processes, and poor solubility in organic solvents. To produce more cost-effective, easily synthesized, and high-performance alternatives, this study utilizes a straightforward superacid-catalyzed Friedel-Crafts reaction to synthesize a series of poly(terphenyl-co-dibenzo-18-crown-6 methylimidazole) copolymers, referred to as Co-x%TP-y%CE-Im, using p-terphenyl, dibenzo-18-crown-6 and 1-methyl-1H-imidazole-2-formaldehyde as monomers. The copolymerized hydrophilic and bulky crown ether units introduce substantial free volume and multiple interaction sites with PA molecules, as indicated by theoretical calculations. Additionally, the formation of microphase separation structures, confirmed by atomic force microscope (AFM) and transmission electron microscope (TEM), contributes to the enhanced performance of these membranes. For instance, after immersion in 85 wt% and 75 wt% PA solutions, the Co-90%TP-10%CE membrane achieves PA doping contents of 200 % and 169 %, achieving high conductivities of 0.092 S cm⁻¹ and 0.054 S cm⁻¹ at 180 °C, while maintaining tensile strengths of 6.5 MPa and 7.5 MPa at room temperature. Without the need for humidification or backpressure, the peak power density of an H₂-O₂ cell equipped with Co-90%TP-10%CE/169%PA membrane with a thickness of 79 μm reaches an impressive 1018 mW cm⁻² at 210 °C. These results demonstrate new materials and insights for the development of high-performance HT-PEMs.