Defect classification and quantification method based on AC magnetic flux leakage time domain signal characteristics

Pipelines play a crucial role in industries such as petroleum and nuclear power, where non-destructive testing is essential. Magnetic flux leakage testing methods are widely used for pipeline inspection due to their ability to detect both internal and external defects. However, accurately classifying and evaluating the size of such defects poses challenges due to the complex coupling relationship between ferromagnetic materials and defect magnetic fields. This paper proposes a method for defect classification and quantification based on the time domain characteristics of AC magnetic flux leakage signals. Firstly, the paper explores the shielding effects caused by transient high magnetic permeability within the material on signals from internal defects. It analyzes the differences in signals between internal and external defects. Then, based on the nonlinear attributes of defect signals, the paper proposes a defect classification method based on derivatives analysis of the windowed time-domain signal. Moreover, the study finds that rising time and zero-crossing time can be used to assess the depth of internal and external defects separately, which can decouple the width and depth. Finally, experimental validation confirms the effectiveness of defects classification and quantification. This paper provides a feasible method for evaluating the defect of ferromagnetic materials.