Design and implementation of an accelerating rate calorimeter based on Modelica modeling

The safety of self-reactive chemicals has garnered attention due to their immense destructive power. The use of an accelerating rate calorimeter allows for more accurate measurement and understanding of the kinetic parameters and reaction mechanisms of self-reactive chemicals, thereby reducing the occurrence of major accidents. In this study, a new accelerating rate calorimeter is designed and constructed by combining Modelica and a fuzzy Proportional-Integral-Derivative algorithm. The feasibility of the calorimeter data was verified by using two solutions with significantly different reaction rates: 20 % mass fraction di‑tert‑butyl peroxide/toluene and tert-butylperoxy-2-ethylhecanoate. Their thermal hazard characteristic parameters were compared with the literature data. In addition, the risk level of thermal runaway was determined using the Stoessel risk assessment method. These results demonstrate that the accelerating rate calorimeter based on Modelica modeling meets the accuracy of thermal hazard characteristic parameters. It is capable of performing risk assessments for runaway reactions of self-reactive chemicals.