Investigation of iron oxide nanoparticle formation in a spray-flame synthesis process using laser-induced incandescence

In this work, iron-oxide nanoparticle formation in the spray-flame synthesis (SFS) process of the standardized SpraySyn 2.0 burner was investigated in situ using laser-induced incandescence (LII). For the evaluation of these measurements, prior LII-experiments within iron-oxide aerosols (Fe₃O₄ and α-Fe₂O₃) with known primary particle size distribution and morphological properties were performed to determine the thermal accommodation coefficient (TAC) α, which led to approx. α = 0.08. The applicability of the TAC results within the flame was validated using spectrally and temporally resolved measurements in the flame at 65 mm HAB employing a spectrograph. Data for a bimodal particle size distribution, obtained from Transmission Electron Microscopy (TEM), were used in the LII-evaluation. The validated TAC was then used to evaluate the primary particle size evolution from in situ Time-Resolved (TiRe) LII-measurements using PMTs along the centre axis of the burner, ranging from 10 mm to 50 mm HAB. These measurements reveal a relatively constant effective particle diameter along HAB with d_p,eff ≈ 300 nm. To further investigate particle formation in SFS, 2-dimensional time-resolved LII-measurements in the SFS flame were performed, showing a clear particle formation region up to approx. 30 mm HAB, from where on a constant particle mass is observed.