Strain-gradient and damage failure behavior in particle reinforced heterogeneous matrix composites

A strain gradient plasticity model with strengthening effect and damage effect (SGSED) is developed under the continuum medium framework for particle-reinforced heterogeneous matrix composites (PRHMCs). Boron carbide (B₄C) particle-reinforced ultrafine-grained (UFG)/fine-grained (FG) heterogeneous matrix composites (B₄C_p/(UFG/FG)) are fabricated, in which the UFG region consisted of carbon nanotubes (CNTs)/6061 aluminum (Al) flakes with grains in the ultrafine range and the FG region is processed via 6061Al. The SGSED model is written into the user subroutines using commercial finite element (FE) calculation software, and the three-dimensional (3D) FE representative volume element (RVE) for B₄C_p/(UFG/FG) composites is established, from which the distribution of the interface-affected-zone (IAZ) formed of the strain gradient caused by the uncoordinated deformation of the UFG-FG heterogeneous matrix and reinforced phase-matrix is calculated. The evolution of the strain gradient in the deformation process of composites and the influence of the strain gradient on the progressive damage and crack evolution of composites are analyzed, and the strain gradient strengthening-toughening mechanism of composites is revealed. It is found that the IAZ has a considerable strengthening-toughening effect on the composites, which can reduce stress concentration at the interface between the reinforced phase and the matrix, and slow down the crack propagation of the matrix.