Jorge Rivera, Maximilian Gratz, Henry Jaeger, Felix Schottroff
{"title":"计算机辅助工程:连续欧姆和传统热力食品灭菌过程中加热不均匀性和热负荷分布的定量分析","authors":"Jorge Rivera, Maximilian Gratz, Henry Jaeger, Felix Schottroff","doi":"10.1016/j.ifset.2024.103844","DOIUrl":null,"url":null,"abstract":"<div><div>The characterization of continuous thermal processing (CTP) is a crucial aspect in the design and selection of technologies for the production of safe products with optimal quality retention after the thermal stress. Conventional methods for CTP characterization are constrained in their capacity to comprehensively capture the complex dynamics of fluid flow through pipelines and the different heating principles that contribute to local temperature variations. These methods rely on isolated local temperature measurements, which fail to account for the intricate interactions between temperature, heat transfer phenomena and fluid dynamics. In view of the aforementioned limitations, this study presents the implementation of a computational fluid dynamic digital model as a toolbox for the characterization and comparison of a conventional heating (CH) ultra-high temperature (UHT) sterilization process and ohmic heating (OH) UHT sterilization. This serves as a tool for an extensive and accurate comparison of the two processes. The model enabled the estimation of each technology's thermal load through the F<sub>0</sub> value, thereby providing a more comprehensive assessment than local temperature measurements alone. Furthermore, this approach accounted for the flow behavior throughout the sterilization process. This strategy demonstrated that 2.5 % of the food product is exposed to an up to 75.4 times the average thermal load, whereas for OH treatments only 0.4 % of the product was exposed up to 5.1 times the average thermal load. This is due to the volumetric heating feature of OH, which leads to a 54.7 % reduction in the cooking grade of the product. Furthermore, the computer-aided comparison revealed no statistically significant difference (<em>p</em>-value of 0.6) between the two technologies in their capacity to inactivate <em>Geobacillus stearothermophilus</em> spores in terms of thermal load. This study highlights the importance of computer-aided engineering methodologies for the technological assessment of food sterilization processes prior to industrial transfer.</div></div>","PeriodicalId":329,"journal":{"name":"Innovative Food Science & Emerging Technologies","volume":"97 ","pages":"Article 103844"},"PeriodicalIF":6.3000,"publicationDate":"2024-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Computer-aided engineering: Quantification of the heating non-uniformity and distribution of the thermal load occurring during continuous ohmic and conventional thermal food sterilization\",\"authors\":\"Jorge Rivera, Maximilian Gratz, Henry Jaeger, Felix Schottroff\",\"doi\":\"10.1016/j.ifset.2024.103844\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>The characterization of continuous thermal processing (CTP) is a crucial aspect in the design and selection of technologies for the production of safe products with optimal quality retention after the thermal stress. Conventional methods for CTP characterization are constrained in their capacity to comprehensively capture the complex dynamics of fluid flow through pipelines and the different heating principles that contribute to local temperature variations. These methods rely on isolated local temperature measurements, which fail to account for the intricate interactions between temperature, heat transfer phenomena and fluid dynamics. In view of the aforementioned limitations, this study presents the implementation of a computational fluid dynamic digital model as a toolbox for the characterization and comparison of a conventional heating (CH) ultra-high temperature (UHT) sterilization process and ohmic heating (OH) UHT sterilization. This serves as a tool for an extensive and accurate comparison of the two processes. The model enabled the estimation of each technology's thermal load through the F<sub>0</sub> value, thereby providing a more comprehensive assessment than local temperature measurements alone. Furthermore, this approach accounted for the flow behavior throughout the sterilization process. This strategy demonstrated that 2.5 % of the food product is exposed to an up to 75.4 times the average thermal load, whereas for OH treatments only 0.4 % of the product was exposed up to 5.1 times the average thermal load. This is due to the volumetric heating feature of OH, which leads to a 54.7 % reduction in the cooking grade of the product. Furthermore, the computer-aided comparison revealed no statistically significant difference (<em>p</em>-value of 0.6) between the two technologies in their capacity to inactivate <em>Geobacillus stearothermophilus</em> spores in terms of thermal load. This study highlights the importance of computer-aided engineering methodologies for the technological assessment of food sterilization processes prior to industrial transfer.</div></div>\",\"PeriodicalId\":329,\"journal\":{\"name\":\"Innovative Food Science & Emerging Technologies\",\"volume\":\"97 \",\"pages\":\"Article 103844\"},\"PeriodicalIF\":6.3000,\"publicationDate\":\"2024-10-01\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Innovative Food Science & Emerging Technologies\",\"FirstCategoryId\":\"97\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S1466856424002832\",\"RegionNum\":1,\"RegionCategory\":\"农林科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"FOOD SCIENCE & TECHNOLOGY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Innovative Food Science & Emerging Technologies","FirstCategoryId":"97","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1466856424002832","RegionNum":1,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"FOOD SCIENCE & TECHNOLOGY","Score":null,"Total":0}
Computer-aided engineering: Quantification of the heating non-uniformity and distribution of the thermal load occurring during continuous ohmic and conventional thermal food sterilization
The characterization of continuous thermal processing (CTP) is a crucial aspect in the design and selection of technologies for the production of safe products with optimal quality retention after the thermal stress. Conventional methods for CTP characterization are constrained in their capacity to comprehensively capture the complex dynamics of fluid flow through pipelines and the different heating principles that contribute to local temperature variations. These methods rely on isolated local temperature measurements, which fail to account for the intricate interactions between temperature, heat transfer phenomena and fluid dynamics. In view of the aforementioned limitations, this study presents the implementation of a computational fluid dynamic digital model as a toolbox for the characterization and comparison of a conventional heating (CH) ultra-high temperature (UHT) sterilization process and ohmic heating (OH) UHT sterilization. This serves as a tool for an extensive and accurate comparison of the two processes. The model enabled the estimation of each technology's thermal load through the F0 value, thereby providing a more comprehensive assessment than local temperature measurements alone. Furthermore, this approach accounted for the flow behavior throughout the sterilization process. This strategy demonstrated that 2.5 % of the food product is exposed to an up to 75.4 times the average thermal load, whereas for OH treatments only 0.4 % of the product was exposed up to 5.1 times the average thermal load. This is due to the volumetric heating feature of OH, which leads to a 54.7 % reduction in the cooking grade of the product. Furthermore, the computer-aided comparison revealed no statistically significant difference (p-value of 0.6) between the two technologies in their capacity to inactivate Geobacillus stearothermophilus spores in terms of thermal load. This study highlights the importance of computer-aided engineering methodologies for the technological assessment of food sterilization processes prior to industrial transfer.
期刊介绍:
Innovative Food Science and Emerging Technologies (IFSET) aims to provide the highest quality original contributions and few, mainly upon invitation, reviews on and highly innovative developments in food science and emerging food process technologies. The significance of the results either for the science community or for industrial R&D groups must be specified. Papers submitted must be of highest scientific quality and only those advancing current scientific knowledge and understanding or with technical relevance will be considered.