Lattice metamaterials with controllable mechanical properties inspired by projection of four-dimensional hypercubes

There has been an increasing interest among the material research community in the pursuit of enhancing the designability of mechanical properties. The existing approaches usually resorted to sophisticated algorithms (such as machine learning) for the reverse design of materials with specific properties. Different from these existing approaches, here we propose a new approach to create lattice metamaterials with continuously controllable mechanical properties by continuously adjusting the geometric parameters of a unique cell topology originated from the projection of four-dimensional hypercubes. The cells contain an inner region and an outer region, each with different deformation characteristics. For example, the inner region is a stretching-dominated simple cubic (SC) unit cell, while the outer region is a bending-dominated body-centered cubic (BCC) unit cell. Specifically, both stiffness and strength isotropy can be simultaneously realized. The proposed lattice metamaterial exhibits intriguing feature of dual stress plateaus. These plateaus can be effectively controlled by adjusting the geometric parameters of inner and outer regions, which enables these lattice metamaterials to hold promising application prospects in the energy absorption scenarios, such as vehicle and pedestrian protection. Such lattice metamaterial design can be used to realize the gradient distribution of mechanical properties through continuous transition of cell topology without introduction of inefficient interfaces, providing a new approach for the design of heterogeneous metamaterials used in the scenarios involving non-uniform stress distribution.